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Hey guys on one bolt hole for my header install i stripped the head:/ the bolt wont torque down... but im not really up **** creak yet. the header bolts i am using are shorter than the original exhaust manifold bolts, and i used a wire and measured that the hole is about a cent-meter deeper than the header bolt could have stripped, do you think it is possible to use a spacer and my original bolt if i am very careful to follow the thread down too the still useful thread? any suggestions? i am very nervous for this. it is the bolt closest too the alternator. Thanks guys
with less threads you couldnt torque them down as much gotten away with it once or twice though
Look into a heli coil or thread sert then use a stud instead if you can if you use bolts a bit of antiseize can help keep the threads from galling
Some say three threads is all you need. I would run the longer bolt in and see how far till it bottoms out but dont torque, just tight enough to stop. Measure the distance from the bol head to the manifold and put washers in to take up the slack plus one extra to pull tight. Dont over torque and you may have to re-tighten periodically. If you chase that hole with a tap it might be a good idea, and clean out any chips.
I have also seen JB weld applied to the part of the bolt that rests in the hole with the threads gone. It may help stabilize the bolt and keep it tight but im not sure about the heat. I dont believe it would sieze the bolt in but you never know. However if it did, and you dont need to pull the headers you could be OK
I have also seen JB weld applied to the part of the bolt that rests in the hole with the threads gone.
The epoxy trick will work better if you are installing a stud, rather than a bolt. You can let the epoxy cure on the stud before you apply any torque to the nut. If you use a bolt with epoxy, and apply torque to the bolt before the epoxy cures, you may strip the remaining good thread in the head. You do want enough torque on the fastener to prevent an exhaust gasket leak, and it won't do much good to torque a bolt after the epoxy has cured!
The epoxy trick will work better if you are installing a stud, rather than a bolt. You can let the epoxy cure on the stud before you apply any torque to the nut. If you use a bolt with epoxy, and apply torque to the bolt before the epoxy cures, you may strip the remaining good thread in the head. You do want enough torque on the fastener to prevent an exhaust gasket leak, and it won't do much good to torque a bolt after the epoxy has cured!
Or if that doesn't work, Grab the metric size bolt just a hair larger along with the proper tap and make some new threads.
Or if that doesn't work, Grab the metric size bolt just a hair larger along with the proper tap and make some new threads.
hmmm I think I'll start with the stud trick, with a dab of JB weld, although I would think the JB weld would just melt off due to the high heat, it's worth a try! If not hopefully I can add thread without removing the head, but we will see!
Is this for a cast iron head L98 or a later aluminum head L98/LT1
Get a length of all thread rod or a hex bolt with no shoulder and confirm the depth of all of the others on the head before attempting anything. Your depth check using the wire doesn't confirm anything. Count the thread number in the others. Are they all equal? A person might think so but check more than one.
If it was cross threaded, you might have trouble getting a bolt or stud to start, so if you can chase that hole, even with a regular tap, it would be best. I would think you would want to avoid damaging what threads you have left.
I agree that JB welding a stud in first, let that set up and run a nut down to tighten it up enough to stop any leaks might be your best bet.
Is this in the middle of the manfold or at one of the ends? Hoping in the middle
Sadly it's the side under the alternator, but fortunately that isn't the worst position this could have happened, it's difficult too see but I have a lot of room which is nice. I'll attempt to chase with a tap, but I'd probably have to do that by hand, Bc a drill will likely not fit.
Sadly it's the side under the alternator, but fortunately that isn't the worst position this could have happened, it's difficult too see but I have a lot of room which is nice. I'll attempt to chase with a tap, but I'd probably have to do that by hand, Bc a drill will likely not fit.
I believe you avoid a "tap" and stick to a chase only for the first attempt. If a chase does well then you "might" consider a bottom tap BUT you certainly don't want to use just a conventional tap.
Most actual "chasers" by quality vendors are actually "bottoming" - a chaser might certainly be harder to start than a tap but I believe it's worth the effort.