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Possible Optispark Problem??

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Old Feb 21, 2024 | 04:30 AM
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Default Possible Optispark Problem??

I have a 1993 Base Corvette with 40k miles that won't start. I replaced the fuel filter and fuel pump. I can hear the fuel pump coming on when I turn the key, it cranks but won't start. I disconnected the battery when I changed my fuel pump but forgot to check for codes before I disconnected the battery. I checked for codes after I reconnected the battery but it does not show any at all. I haven't checked anything else but I wonder if it could be the Opti-spark. Seems like it would give a code even if disconnecting the battery cleared it. I'd like some advice or maybe give some ideas about what else to check. It was running fine the last time I drove it and the next day it would crank but not start. Need some advice before I pull the trigger on a new Opti-spark. BTW, I do have the service manuals for anything I need to look up. Thanks in advance guys.
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Old Feb 21, 2024 | 08:31 AM
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It’s possible to have opti failure without a trouble code
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Old Feb 21, 2024 | 08:45 AM
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Pull any spark plug wire and put a spark plug in it. Ground out the plug and crank the engine to see if you are getting a spark. It takes 5 minutes. Dan
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Old Feb 22, 2024 | 10:40 AM
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What made you replace the fuel pump? Check fuel pressure at the rails-both after turning the key on and while cranking. It's not unheard of to get a weak fuel pump out of the box.
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Old Feb 22, 2024 | 11:05 AM
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As stated above, check fuel pressure while cranking.

Check for spark at one or more plugs. If spark is absent, check for spark at the coil wire. If spark is absent at the plug(s), but present at the coil wire, suspect a fault with the distributor rotor. The opti will trigger codes when most failures occur in the optical sensor section. It will not trigger codes if failures occur in the spark distribution section.

Live well,

SJW
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Old Feb 23, 2024 | 12:01 AM
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The last time it wouldn't start like this, I changed the fuel filter and it ran fine. This time, I started by replacing the fuel filter again but i wanted to also change the small filter on the pump assembly. I couldn't hear the pump when I turned the key on so I thought I would just change the pump while i had the assembly out. I should have done what you said and checked the pressure first. I don't have the pressure tester but I am going to get one. Thanks for your input!
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Old Feb 23, 2024 | 01:29 AM
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Originally Posted by DevinNL
I don't have the pressure tester but I am going to get one.
If you have a Harbor Freight near by, get this.

https://www.harborfreight.com/basic-...kit-64939.html
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Old Feb 23, 2024 | 06:34 AM
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Or just borrow one for free from the box auto parts stores. It would not be a tool I would use much. When the pump was going out in my 96 I borrowed one from Autozone. Dan
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Old Feb 23, 2024 | 11:57 PM
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You can make the procedure a one man operation with reading the gauge. It should be long enough to place on your windshield so you can read it from inside the car. Tape it in place if you have to. Note what pressure you get when key turned to on and if pressure holds after the initial pump activation. If it doesn’t come up to specs or quickly drops off, you have an internal leak somewhere. FPR, injector(s), etc. You can also pull the vacuum line off the FPR and see if there’s fuel in there. It should be dry.
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