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ESC module unplugged , runs better ,WHY ?

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Old Feb 24, 2005 | 10:04 AM
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Default ESC module unplugged , runs better ,WHY ?

I have an 87 vette , with a 406ci in it ! About a year ago , it started to have drivability problems . At first it seemed like it was in limp mode ,so I changed the TPS , which seemed to cure it . Then on the interstate , after about 12 miles ,at 2400 rpm , it starts to stutter or bogg, then backfiring through the intake , if you floor it clears out ! I have been trying to figure this out , and have found that if I unplug the ESC module , it doesnt stutter at any rpm . With the module plugged in , in park , it wont rev past 1500 rpm , it starts backfiring through the intake , unplug the module , it runs fine ! I have replaced just about everything , the distibutor , the sensors , the plugs , the ESC module ... I even had it re-programed . On a drive with a scanner , it shows everything is fine , any ideas ? ..................


406ci
Dart heads
Super Ram , Accel Distributor , 10.8 ferro spiral wires
.567/567 604/604 w 1.6 285/285 242/242@.50 110 cl
58mm TB Ported MAF
MSD 6 al

Last edited by Thatthingsscary!; Feb 24, 2005 at 05:19 PM. Reason: additional parts !
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Old Feb 24, 2005 | 10:18 AM
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Originally Posted by Thatthingsscary!
I have an 87 vette , with a 406ci in it ! About a year ago , it started to have drivability problems . At first it seemed like it was in limp mode ,so I changed the TPS , which seemed to cure it . Then on the interstate , after about 12 miles ,at 2400 rpm , it starts to stutter or bogg, then backfiring through the intake , if you floor it clears out ! I have been trying to figure this out , and have found that if I unplug the ESC module , it doesnt stutter at any rpm . With the module plugged in , in park , it wont rev past 1500 rpm , it starts backfiring through the intake , unplug the module , it runs fine ! I have replaced just about everything , the distibutor , the sensors , the plugs , the ESC module ... I even had it re-programed . On a drive with a scanner , it shows everything is fine , any ideas ? ..................


406ci
Dart heads
Super Ram
.567/567 604/604 w 1.6 285/285 242/242@.50 110 cl
58mm
MSD 6 al

It sounds like you have a knock sensor problem or the knock module (ESC) is bad or something with the knock sensor. It is retarding timing so much that its causing drivability problems. What was the knock sensor torq'd to? Normally they should be torq'd down to 14 ft/lbs if the guy that installed it over torq'd it the sensor could become hypersensitive. Then the ESC module would retard timing when its not suppose to.

Last edited by tjwong; Feb 24, 2005 at 10:21 AM.
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Old Feb 24, 2005 | 10:32 AM
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Depending on what-all you have installed in that 406, something could be triggering the knock sensor. False knock signals. A loud timing set? Roller rockers? Solid lifters? Piston slap? Headers hitting on something?

RACE ON!!!
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Old Feb 24, 2005 | 10:37 AM
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Upgrade to the '89 ESC and see if your problem goes away. Did you install the knock sensor to torque spec? If it is too tight you can cause false knock sensing. You may also want to put a layer of teflon tape around the threads of your knock sensor.

Currently my knock sensor is unplugged due to some false knock I get during full throttle shifts. It was slowing me down a good 2.5 tenths so unplugged it is!
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Old Feb 24, 2005 | 10:43 AM
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Originally Posted by Thatthingsscary!
I have an 87 vette , with a 406ci in it ! About a year ago , it started to have drivability problems . At first it seemed like it was in limp mode ,so I changed the TPS , which seemed to cure it . Then on the interstate , after about 12 miles ,at 2400 rpm , it starts to stutter or bogg, then backfiring through the intake , if you floor it clears out ! I have been trying to figure this out , and have found that if I unplug the ESC module , it doesnt stutter at any rpm . With the module plugged in , in park , it wont rev past 1500 rpm , it starts backfiring through the intake , unplug the module , it runs fine ! I have replaced just about everything , the distibutor , the sensors , the plugs , the ESC module ... I even had it re-programed . On a drive with a scanner , it shows everything is fine , any ideas ? ..................


406ci
Dart heads
Super Ram
.567/567 604/604 w 1.6 285/285 242/242@.50 110 cl
58mm
MSD 6 al
another suggestion, check distributor pick up coil/ or Ign module.. often these parts show similiar problems.. i dont know if you have MAF..but that would also create an issue

Last edited by korvette4u; Feb 24, 2005 at 10:46 AM.
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Old Feb 24, 2005 | 10:52 AM
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[B] Ok ! Thanks for the suggestions ! But let me add this , with the knock sensor unplugged and I plug in the ESC module , I have the same problem ! And it does it with or without the MSD plugged in ......................could there be a problem with the ECM ?
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Old Feb 24, 2005 | 10:56 AM
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Originally Posted by Thatthingsscary!
[B] Ok ! Thanks for the suggestions ! But let me add this , with the knock sensor unplugged and I plug in the ESC module , I have the same problem ! And it does it with or without the MSD plugged in ......................could there be a problem with the ECM ?

Do you have any plug wires near the ESC module wiring? Noisey plug wires can induce currents or voltages into the ESC circuitry that would do some real strange stuff.
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Old Feb 24, 2005 | 10:58 AM
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Originally Posted by Thatthingsscary!
But let me add this , with the knock sensor unplugged and I plug in the ESC module , I have the same problem !
Oh you just HAD to go and complicate things!
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Old Feb 24, 2005 | 11:35 AM
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Originally Posted by Thatthingsscary!
[B] Ok ! Thanks for the suggestions ! But let me add this , with the knock sensor unplugged and I plug in the ESC module , I have the same problem ! And it does it with or without the MSD plugged in ......................could there be a problem with the ECM ?
Now it's time for some diagnostics. The first thing I would do is map the timing both with and without the ESC, to see what is going on.

RACE ON!!!
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Old Feb 24, 2005 | 05:52 PM
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Hey scary, you could try this out, its a homemade knock sensor light, I found it over at 3rdgen, once I make a trip to radio shack I'm going to try it out myself. Here's the link http://thirdgen.org/techbb2/showthre...hreadid=172364 By the way, scroll down to JoBy's post.

Last edited by Sinister87; Feb 24, 2005 at 05:54 PM.
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Old Feb 24, 2005 | 09:54 PM
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THANKS SINISTER ! I just tried the knock sensor light ! And it lights up the minute I turn the key ! So something must be telling it that its knocking , without the engine running ! Any ideas ?.......................
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Old Feb 24, 2005 | 11:39 PM
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Originally Posted by scorp508
Upgrade to the '89 ESC and see if your problem goes away. Did you install the knock sensor to torque spec? If it is too tight you can cause false knock sensing. You may also want to put a layer of teflon tape around the threads of your knock sensor.

Currently my knock sensor is unplugged due to some false knock I get during full throttle shifts. It was slowing me down a good 2.5 tenths so unplugged it is!
Scorp - I assume you also programmed it out? On my 96' w/ OBD 1 conversion I was getting a knock sensor code - when you get one of these it automatically retards like a constant 6 degrees I think just in case. I would think if you simply unplugged it, you would get the same problem?
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Old Feb 25, 2005 | 12:13 AM
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Yeah, buy a 87 service manual, I also own a 87 and have the service manual and it tells you step by step what to look for and how to go about checking it, bought it from Mid America, hope that helps, as for the light, you finished it in record speed.
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Old Feb 25, 2005 | 10:12 AM
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oooooooooK ! ESC module unplugged .....I left one lead of the spark knock light, connected to the 12v source in the ESC connector. I unplugged the connector that plugs into the ECM . I took the other lead and connected it to pin B7 coming out of the computer and it lights up ! Soooooooo it seems like the ECM has a problem !!!! I will see if I can borrow an ECM and see if this cures it !!!!!.........................
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Old Feb 25, 2005 | 10:38 AM
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Originally Posted by RUKWKR
Scorp - I assume you also programmed it out? On my 96' w/ OBD 1 conversion I was getting a knock sensor code - when you get one of these it automatically retards like a constant 6 degrees I think just in case. I would think if you simply unplugged it, you would get the same problem?
Nope, simply unplugging the knock sensor made it all go away. Keep in mind I'm running the $32B code from 1987.
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Old Mar 1, 2005 | 09:21 AM
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Nooooooo that didn't cure it ! Well I'm open for suggestions ! I think someone else had this problem too , 19vette91 ! Anyone know how to get in contact with him ?
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