C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Fuel pressure

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Old Apr 30, 2005 | 09:01 AM
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Default Fuel pressure

85 L98
A little history,
my car starts on the first turn sometimes and then the next day or when hot, won't start at all unless you hit the gas. Just hooked up a guage and turned on the key. Car was cold. The fuel pressure went up to about 40 and then dropped like a rock even with the key still on. I thought that the pressure should hold there for awhile even after the key is off. What's this all about? Thanks!
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Old Apr 30, 2005 | 09:10 AM
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Your syptoms sure do point to a leak in the fuel system and probably one or more injectors. The check valve in tank will also be suspect and add to the problem. Here is the info you need to diagnose http://members.shaw.ca/agent86/Fuel%...0Diagnosis.pdf
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Old Apr 30, 2005 | 11:26 AM
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Now I'm really confused. I pulled the gas tank book and crimped both hoses on the right as I was told one of them would be the return line. The guage still goes up to 40 and back to zero in a couple seconds no matter which line is crimped. How can this be. One of the lines I crimped would have to be the supply line. How could there ne pressure?
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Old Apr 30, 2005 | 01:00 PM
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When the gauge hits 40 then crimp the line. My bet is in the supply side. You may have a faulty pump or pulsator.
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Old Apr 30, 2005 | 01:09 PM
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I can't crimp after it when it gets to 40 because it drops so fast after peaking there.
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Old Apr 30, 2005 | 02:02 PM
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You haven't mentioned black smoke while driving or any other symptoms of massively leaking injectors...

So...I'm thinking you're on the right track by looking to the check valve....but...

What kinda pressure do you have while the engine is running? Do you have a AFPR? Perhaps the diaphragm in the regulator has a hole or tear? :
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Old Apr 30, 2005 | 02:55 PM
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Originally Posted by AGENT 86
Your syptoms sure do point to a leak in the fuel system and probably one or more injectors. The check valve in tank will also be suspect and add to the problem. Here is the info you need to diagnose http://members.shaw.ca/agent86/Fuel%...0Diagnosis.pdf
Handy PDf doc there. Saved that puppy into my Corvette folder on my C:/ drive
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Old Apr 30, 2005 | 03:53 PM
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Originally Posted by Joslinm
I can't crimp after it when it gets to 40 because it drops so fast after peaking there.
OK in that case pull the fuel pump assembly, leave the fuel and electrical connected and turn on the key. If it leaks you have found your problem. If it does not then look for wet spark plugs and check your fuel regulator diaphram for holes. I had this problem once and I was able to crimp the rubber fuel lines to verify whether it was on the supply or return.
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Old Apr 30, 2005 | 03:55 PM
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The fuel pressure in my '86 also drops off right away with the key on, but none of the injectors are leaking. With the engine running though the pressure is just fine ... my check valve is bad.

Is there any harm in continuing to use this pump with a bad check valve?
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Old Apr 30, 2005 | 04:00 PM
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Originally Posted by FlyboyZR1
The fuel pressure in my '86 also drops off right away with the key on, but none of the injectors are leaking. With the engine running though the pressure is just fine ... my check valve is bad.

Is there any harm in continuing to use this pump with a bad check valve?
At high RPM yes, the engine will run lean and detonate
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Old Apr 30, 2005 | 04:04 PM
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And check the pulsator. The piece between the pump and the sending unit. I have many of these leak on GM cars. If you decide to replace the pulsator with rubber hose, make damn sure it is fuel injection hose ie. high pressure, not carb hose ie. low pressure or it will burst/split in a very short amount of time.

Last edited by crheinish; Apr 30, 2005 at 04:05 PM. Reason: got to work on my typing skills
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Old Apr 30, 2005 | 05:04 PM
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here's the plug out of cyl #1 awhile back


I"ve always attributed it to a bad valve guide or seal. That's what I've been told. Could a leaking injector cause that?
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Old Apr 30, 2005 | 05:13 PM
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I don't believe so
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Old Apr 30, 2005 | 05:22 PM
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"If you decide to replace the pulsator with rubber hose"

I am going to be cleaning in there, the gas gauge isn't working to well. Would it be a good idea to replace the pulsator while I am there? I like just the hose idea. What is a pulsator anyways?
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Old Apr 30, 2005 | 09:21 PM
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Originally Posted by Aardwolf
"If you decide to replace the pulsator with rubber hose"

I am going to be cleaning in there, the gas gauge isn't working to well. Would it be a good idea to replace the pulsator while I am there? I like just the hose idea. What is a pulsator anyways?
Yes, tell us more about this pulsator. What is it's function, why does it tend to leak (and can the leak reduce available fuel to the engine?), and does it hurt anything to replace it with fuel injection high pressure hose? And is it on all C4's or just certain model years?
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Old Apr 30, 2005 | 09:41 PM
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From: Clifton Park, NY ............Clearwater, FL ... 85 Original Owner
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Originally Posted by AGENT 86
Your syptoms sure do point to a leak in the fuel system and probably one or more injectors. The check valve in tank will also be suspect and add to the problem. Here is the info you need to diagnose http://members.shaw.ca/agent86/Fuel%...0Diagnosis.pdf

Where is the check valve in the tank? How do I check?
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Old May 1, 2005 | 09:21 AM
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Originally Posted by MtlSphere
You haven't mentioned black smoke while driving or any other symptoms of massively leaking injectors...

So...I'm thinking you're on the right track by looking to the check valve....but...

What kinda pressure do you have while the engine is running? Do you have a AFPR? Perhaps the diaphragm in the regulator has a hole or tear? :

I checked the pressure while running this morning. The pressure goes to 40 when the key is tuned on, then goes to 0 after a couple seconds. After car is started, the pressure holds at about 32psi
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Old May 1, 2005 | 11:26 AM
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I did a search in the C4 area for pulsator and found a bunch!
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Old May 1, 2005 | 11:49 AM
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The pulsation dampner minimizes the natural "pulsing" of fuel the fuel pump actually produces. This provides for a more consistent, reliable fuel flow and lengthens the life of the fuel system components.

I wouldn't remove it. If it ain't broke, don't fix it. If it is broke, get another one. Some people do replace it with hose...that's an option, but I'm not sure why you'd do that...It can reduce available fuel if it's leaking between the feed pipe and pulsator diaphragm or the pump and pulsator diaphragm. It becomes especially apparent below 1/2 tank.
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Old May 3, 2005 | 12:11 PM
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32 is low even for a 85. It should have a stock range between 34-40.

This sounds more and more like either a torn diaphragm or check valve in the tank.

When the engine is running can you crimp or remove the vacuum line from the FPR? Does the pressure go back up to 40? If so then the regulator would seem to be working properly.

Still no black smoke from the exhaust? Check valve seems the most likely source of the problem. Of all the Chevy's I've ever owned...fuel pump replacement in the C4 has got to be the easiest by far.

A note here...throughout the run of the L98 (from 85-91) GM raised the fuel pressure almost every year to a maximum of 47 psi. TPIS recommends 49-52 for the L98.
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