C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

EGR --- aaarrgh

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Old Aug 27, 2005 | 09:07 PM
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Default EGR --- aaarrgh

Hey everyone. Glad I found this forum. I'm a long time Buick Grand National owner -- and we have a similar community. Again, thanks.

okay, just bought an 85 Corvette. It's in nice shape and will be my daily driver. It's got 87k miles, and the 4+3 gearbox.

Couple of issues... the cruise doesn't work.. just doesn't do anything. Light doesn't come on.. and, again.. nothing.

Also, the car runs pretty good.. but, not perfect. The check engine light came on as I was about to buy it.. the guy had a mechanic hook it up to a computer and he came back telling me it was the egr. I'm guessing code 32 but, don't know for sure. The symptoms are rough idle and the light comes on at idle after a while.. it will go off eventually when driving on the highway. From all I've read about the EGR, that's backward from what it should do if it's a bad valve.

I pulled the EGR solenoid and valve off of my GN a long time ago. GREAT move as it's just a performance hog. Can I do that here? Should I replace this one? Could it be the solenoid? On the GN, it was on the side of the intake and very easy to remove.. I can't even see it on this vette.

Any insight and/or advice is greatly appreciated.

thanks
jp
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Old Aug 27, 2005 | 09:11 PM
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Geeze it must be EGR week
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Old Aug 27, 2005 | 09:25 PM
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Default p.s.

the digital dash is sun-faded -- is there an easy fix I can do for this?

thanks
jp
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Old Aug 27, 2005 | 09:32 PM
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Default EGR / Cruise

The EGR is under the plenum. Chances are it is bad, but check all the lines going to and from the EGR.

Check all vacuum line under plenum and this general area that run to cruise control. Bad/broken line or lines that are switched will cause cruise not to operate.

Welcome to the forum. Find a good repair manual...it will help.
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Old Aug 27, 2005 | 09:43 PM
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Originally Posted by 85VetteBoy
The symptoms are rough idle and the light comes on at idle after a while.. it will go off eventually when driving on the highway. From all I've read about the EGR, that's backward from what it should do if it's a bad valve.

I pulled the EGR solenoid and valve off of my GN a long time ago. GREAT move as it's just a performance hog.
Light comes on at idle most likely because the valve is open when it shouldn't be..now, on to the highway and the ECM requests EGR..gets feedback from the temp/diagnostic switch saying the valve is open...light goes out because NOW it is functioning as requested.
EGR a performance hog? No, if anything it helps performance by cooling the combustion chambers and keeping you out of detonation which the ECM will pull timing for.
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Old Aug 27, 2005 | 10:52 PM
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Default Hmmm

EGR was an okay idea IF they could've figured out a way to make one that wasn't so poorly constructed. I stuck open unit and performance is done. Also, it's recirculating so little exhaust.. I can't imagine it's benefit is much. After replacing 3 on the GNs through the years.. I've had much better results by just bolting on a delete plate and just running the hoses around the solenoid. I'm not dead-set on deleting it from the vette.. just looking for options. How big an operation is replacing it on my new car?

thanks..

jp
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Old Aug 28, 2005 | 01:13 AM
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Welcome to the Forum and congrats on your new '85 Vette.

The EGR valve is under the plenum bolted onto the intake base, the EGR sol is attached to one side of the EGR valve, the EGR temp switch sits on the EGR pipe from the rear of the right header into the intake base. There is a diagnostic method on my site to isolate the problem. BTW, your EGR is a negative vacuum system so needs engine (i.e. manifold) vacuum for proper operation and testing.

The ECM checks for EGR shortly after startup and will throw a code 32 if it detects that the EGR switch is closed. The ECM calls for EGR during cruize when coolant temp is above 175deg F; it throws a code 32 if the temp switch is not detected closed.

Check the vacuum source to the cruize controller just above the battery. Check the cruize vacuum switch on the brake pedal to assure that it isn't stuck open. If necessary you can disconnect the cruize cable from the throttle and test it at idle by jumpering contacts on the controller. For this testing you will need a copy of the GM Shop Manual by HELM for your '85 Vette.
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Old Aug 28, 2005 | 08:22 AM
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Welcome to the forum
I deleted the EGR using block off plates and have had zero problems. Here is some info on a couple of your problems. This is from my 86 manual so there might be a slight diffence.

http://members.shaw.ca/corvette86/Code%2032.pdf
http://members.shaw.ca/agent86/Instr...%20Cluster.pdf
http://members.shaw.ca/agent86/Cruise%20Control.pdf
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Old Aug 28, 2005 | 08:45 AM
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Ihave been getting the same code and my mechanic has ordered me an EGR valve. It has a diaphram in it and mine is slowly leaking. When I go short distance it doesnt give me the code but when I drive on high way I get it every time. Its a 70.00 part. He owes me so I'm not paying for Labor. Good luck!
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Old Aug 28, 2005 | 09:30 AM
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Thanks for all the help guys. I've got my work cut out for me. Some of the responses are giving me the feeling that the egr issue and the cruise issues just might be connected. I'm I reading this right?

jp
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Old Aug 28, 2005 | 09:36 AM
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Originally Posted by AGENT 86
Welcome to the forum
I deleted the EGR using block off plates and have had zero problems. Here is some info on a couple of your problems. This is from my 86 manual so there might be a slight diffence.
Hey agent.. do you have a step by step guide on deleting the egr? Again, I've done it on many GNs.. but, there is NOT a byproduct of the SES light or code constantly coming on. On those cars.. I simply tossed the egr and all of the electronics going to it.. reconnected the vac lines.. and was done with it. No code -- no fuss.

thanks
jp
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Old Aug 28, 2005 | 10:50 AM
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For my sun faded guages, I applied Son of a Gun. I was using it on the dash and tried it on the guages witch were sun burned looking, it made them deep black. MUCH nicer! Use your fav plastic conditioner.

EGR remove the hardware then install a diode per the instructions on 65ZO1's webpage. Click on his sig.
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Old Aug 28, 2005 | 11:23 AM
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Aardwolf, have you successfully implemented that diode trick to fool the ECM??
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Old Aug 28, 2005 | 02:04 PM
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A proper functioning EGR system is beneficial to performance as it cools combustion temps. That prevents detonation. If you have an EGR code at cruise, it probably has nothing to do with a valve that's stuck open. The code means that the ECM didn't get a signal that EGR took place when commanded. Either the valve didn't open or the temp switch, which grounds from the heat of the exhaust, didn't close. I'd check the vacuum lines and activating solenoid first, then the temp switch.
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Old Aug 28, 2005 | 02:15 PM
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Originally Posted by SunCr
If you have an EGR code at cruise, it probably has nothing to do with a valve that's stuck open. The code means that the ECM didn't get a signal that EGR took place when commanded.
His is backwards. Has it upon start, goes out during cruise. So either the valve is stuck open or the temp switch is grounded/shorted.
Either way you'll need to remove the plenum to get at those parts.

Last edited by Morley; Aug 28, 2005 at 05:36 PM.
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Old Aug 28, 2005 | 03:03 PM
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"Aardwolf, have you successfully implemented that diode trick to fool the ECM??"

I removed the tube and solenoid that attaches to the thermostat bolt but haven't done the diode. I will be doing that shortly though. I stopped by my dads place and asked if he had any diodes, he handed me a box of ten thousand miscellanious diodes. A quick look showed one that'd work, I just have to hook it in yet.
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Old Aug 28, 2005 | 10:26 PM
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Originally Posted by 85VetteBoy
Hey agent.. do you have a step by step guide on deleting the egr? Again, I've done it on many GNs.. but, there is NOT a byproduct of the SES light or code constantly coming on. On those cars.. I simply tossed the egr and all of the electronics going to it.. reconnected the vac lines.. and was done with it. No code -- no fuss.

thanks
jp
Not sure on the differences on 85 and 86 but i believe there is no EGR tube on an 85 so all you would need to do is make a block off plate for the diaphram and clean up the wiring and vacuum line. I only deleted mine because of the unsightly tube which also interferes with valve cover removal.
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Old Aug 29, 2005 | 01:14 AM
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Originally Posted by AGENT 86
I only deleted mine because of the unsightly tube which also interferes with valve cover removal.
What? This tube makes the valve cover removal ten times more difficult than it should be. Why would do that?
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