C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Dual Mass Flywheel

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Old Sep 18, 2005 | 08:12 AM
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Default Dual Mass Flywheel

I have a 1990 with the stock 245hp engine and a six speed. With my car up on jack stands and running in neutral --no noise--When I put it in any gear and let out the clutch It starts clanging and banging. I have the tranny and clutch and pressure plate out the clutch looks fine(I was hopeing it was that) today I am taking off the flywheel. Is this a dual mass flywheel? What is a dmf ? I had a 69 camaro with normal 4 speed stuff this car is a different story. Can a dmf cause that clanging or do you think it is the tranny?
Thanks for your help--Walter
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Old Sep 18, 2005 | 09:35 AM
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Actually, the dual mass flywheel was intended to alleviate noise, especially in Nueutral, which is not your problem. It consists of a primary wheel, and a secondary flywheel. The secondary wheel is mounted on the primary and it rides on ball bearings, and has dampening springs which quiets any gear rattle between the mainshaft and countershaft gears.
Sounds like the problem might be in the gearbox. Good Luck!

BTW Yes, 1990 has a dmf, ZF 6 speed trans.

Last edited by C4Jimmy; Sep 18, 2005 at 09:37 AM.
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Old Sep 18, 2005 | 10:30 AM
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Default dmf

I just got it off and I can turn the clutch surface back and forth about an inch --like its mounted in rubber--is this normal
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Old Sep 18, 2005 | 11:00 AM
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I don't know for sure about the specs for allowable movement,but I think you will be in the market for a new flywheel.
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Old Sep 18, 2005 | 11:37 AM
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Originally Posted by mudslide
I just got it off and I can turn the clutch surface back and forth about an inch --like its mounted in rubber--is this normal
Yes, that is normal. Way back in the day (1993), I actuallly talked to the engineer at GM responsible for the DM flywheel. I unfortunately no longer have the sheet of paper I wrote the spec on, but it was like +- 30 mm -- way more than I would have expected. FWIW, 89 and 90 cars tend to have more flywheel movement than later cars. The dual mass design was updated sometime in 1990 to beef up the springs used between the two pieces of the flywheel. There is no danger of the flywheel coming apart if you have excessive movement, according to my GM source. It will just be really noisy.
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Old Sep 18, 2005 | 03:27 PM
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I will have to check my book, but that deflection requires a bit more then hand strength to make it move - or it should.
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Old Sep 19, 2005 | 12:38 PM
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I looked in my service manual before I replied to the message. It doesn't list a test procedure. From what I remember when I tested mine 12 years ago, you apply x amount of torque and measure the displacement between the inner and outer rings. I don't remember now what the torque spec was but I do remember thinking at the time that it was pretty low.

I responded that the movement was normal based on what I remember of the test procedure. It didn't occur to me that the inch movement mudslide referred to might be by hand. If he was moving it by hand, then I agree with Bogus.

At any rate, though, I doubt the DM is the source of the noise since it doesn't rattle in neutral.
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Old Sep 19, 2005 | 01:56 PM
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Default dmf

Yes I can move it by hand and allthough its hard I can move it till it clicks and stops --must be the end of the spring travel--I was wondering if that could get rocking back and forth at an idle cause a noise --the noise was not there when the car was under power .
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Old Sep 19, 2005 | 03:10 PM
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My '89 (100,000 miles) has a small amount of clattering noise in neutral with the clutch out. I was told this was normal. FWIW
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Old Sep 19, 2005 | 04:43 PM
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The sevice manual includes a method to determine if you have too much movement between the dual mass plates. I was having noises when the transmission was in nuetral and the car had warmed up, so I decided to go with a solid flywheel when I replace the clutch.
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Old Sep 25, 2005 | 10:14 PM
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How do you know when the Flywheel needs to be replaced? My '93 has 90K and a noisy clutch so I am replacing it. Many guys are getting 120-135K from their flywheels and I plan on driving 2-3K a summer why should I replace the flywheel? How do I know its on its last legs? I have NO VIBRATION just a noisy throwout bearing and no slippage?
-Thanks,
Charlie
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