Doing an XFI install.
When you order it they have you order three harnessess with it. A main harness, an ignition harness and a injector harness. The HEI ignition harness is the wrong one for a 1987 vette, so wouldn't hook up even if I was going to use it. Turns out the main harness is a complete stand alone harness, like I guess if you had a race car or street rod with nothing in it, their main harness would do it all. It's a very very nice looking piece. Problem is of course for a car that already has a complete fuel injection setup it's 95% redundant and would require chopping up the cars wiring and the car itself to put in. The only new components are the wideband O2 and MAP sensor. Easy enough to add to the existing harness.
I am using a Fast Track Performance integration harness and it's going to yield a much cleaner install, just splicing into the stock harness under the dash so that all the existing connectors and harness are left in place and untouched. Of course that leaves me with a brand new FAST main harness I have no use for. I could use it for dyno runs but since I have never done one and don't see doing one in the near future I am just going to try to return it and the HEI one that is incorrect. I will just have to see if my dealer will take it back, called FAST and they said if its never been used it's fine with them.
As to the pictures, the first is where I started, with the whole dash stock and dissassembled. By the way, when you get your interior this far apart and you all the sudden notice just how many pieces and screws you have sitting around, panic is a totally normal response, just take a deep breath until it passes. The second picture I have the area I want to mount the box cleared out. I had to remove some bracing but the backing plate for the XFI should bring back the strength when it's bolted in. The wires are going straight down and to the factory ECU that is right down there, a very short wire run. I had to move the VATS box and the Security Controller box but that wasn't too much of an issue.
The third picture is with a beauty plate on there. This plate velcro's on and off so is easy to remove to be able to actually work on the unit. Because the XFI sits vertically and the beauty plate is at an angle the XFI sticks out at the top and is sunk in at the bottom like 2 inches. This looks kinda cool but I need to come up with a way to cover the gap at the bottom so all the wiring that is back there is completely hidden. Still trying to figure out how to do that.
You will notice the holes are there for the loaf of bread dash pad. I have it set up so that it will snap right back into place over the beauty plate making the dash look completely stock again and hiding the XFI. There are obviously times and places you do not want it showing and the stock look is desireable. Only takes five second to take the Loaf on and off so I can go stealth pretty fast if I feel like carrying it with me.
It still looks pretty raw without the dash top and the the center instrument panel and side panel but I will post finished pics once all the wiring is actually done and it's running. I don't want to button it all back up until I know it's working right. Now if I don't screw up the picture posting they will follow this.
Starting point:

Prepped spot:

Beauty plate:

Would also like some type of vent grate I could just plug into the gaping vent tube there when the loaf is off so it looks better. Guess I will have to measure and start looking at stock cars that have round grates that would fit.
Oh, and I just started unlooming the injector harness in the engine compartment to put in the new one so I can go sequential. Does anyone know what tape that is the factory uses that doesn't leave sticky adhesive goo on everything when you remove it like electrical tape does? I have tried that fusion tape but its like 13 bucks a roll so kinda expensive to use lots of. I think the factory stuff is non adhesive except to itself or something. Any help would be cool, thanks.
Last edited by Jaxian; Nov 18, 2005 at 11:33 PM.





looks like a clean install from what I see...
I did my FAST install ~3 yrs ago on my '87. I mounted in the same location, but without the cover plate. All of the wiring is very neat and sanitary.
However, I did pull the complete factory harness and strip out all of the old wiring and completely integrate the FAST harness with the factory harness. There are no extra wires running in the engine bay. I did switch from the HEI to the IP distributor. This was a problem that I had chased for far too long.
Best of luck in your install. You should be very happy with your choice of engine manegement.
Aaron
I wanted to ask how you are going to sequential. I used Accell/Mallory Dual-Sync distributor with an f-body coil. The dist. has the crank and cam sensor built in.
How does FAST pick up the cam/crank positions?
I had to use an MSD box as well, does FAST require the same/similar?
Good Luck on the install
As to the stock wiring I am leaving the stock ECU in there to run all the stock smog equipment and digital dash and all, but since the XFI is going to splice right into the factory harness and use its wiring I will only be pulling out stuff I know is no longer going to be used, like the stock injector harness. Clipped that off and bagged and tagged it earlier. After reading the fine print in the FAST install manual I am a little worried about them sending the LT1 injector harness now. It says they put the connector from the injector harness to the main harness on the opposite side from the ignition to minimize interference. Well the opti is on the front and the connector for the harness they sent me is of course in the back...right near the distributor on the L98. I have moved it as far away as I can get it and hopefully I won't have any issues.
My car has alway been a california car and I am the second owner and never drive in the rain and keep it garaged so its in very good shape as far as wiring condition goes, other than connectors I broke fiddling with them. So I expect that to all work as normal.
Next I have to install the O2 sensor down in the header collector. I thought it went in the Y pipe so didn't do it before the engine was installed. Laying on my back trying to cut a hole and weld that in 6 inches from my chest is going to be very exciting.
Picture of the connector from the driver side. You can see where I removed the wiper motor to get down far into the stock harness to find the stock driver side injector harness splice so I would only have to cut one wire. Taking that off with the Super Ram runners was not fun.

This one is the passenger side closer up. You can see I tried to tuck it in behind the large stock harness there. Hopefully that's not too noticeable and is also far enough away from the distributor. No clue where I am going to put the coil when I go to the external coil distributor, I dont even know what it looks like. Not much room there for anything no matter what the size. I made the wiring hole right next to the stock harness spot and will be grommetizing it and sealing it for safty when I am done.
Last edited by Jaxian; Nov 18, 2005 at 11:34 PM.
The Best of Corvette for Corvette Enthusiasts
As to the stock wiring I am leaving the stock ECU in there to run all the stock smog equipment and digital dash and all, but since the XFI is going to splice right into the factory harness and use its wiring I will only be pulling out stuff I know is no longer going to be used, like the stock injector harness.
I hope this gives you some more ideas. I just wish I knew how to insert the pics directly into the post vs the link.
Aaron
I don't know enough about exactly what type of signal it's looking for so not sure how to fake it or whether it has to be aftermarket. I was looking at the Billetech from Accel although I think MSD has a comparable unit also, though I think it was like 299 vs 239 from summit. Summits part number was ACC-60109. They actually have a 59109 that looks like a direct replacement, wiring and all but it doesnt have the billet housing and ball bearings and hardened steel shaft and all. So what distributors did you guys run on your setups?
EDIT: Just checked Summit for the MSD one, part number was MSD-8366 for $299. This says its 50 state legal, assuming it has a coil to go with that is too this might work if it will trigger the thing the XFI needs to run sequential. Is that what you ran TJ?
Last edited by Jaxian; Nov 17, 2005 at 04:30 AM.
Then as I was talking to Mac at Fast Track he pointed out that the signal from this ignition was completetly wrong for the stock ECU, dash, tach etc. He had a work around of just mounting the little module from inside the HEI to a aluminum plate as a heatsink and then connecting one side to the MSD to give it a signal then the other side would connect to the stock factory ECU and other components. That way all the stock stuff would be happy and functional and I would still have the correct ignition stuff to run sequential. Which I really need to do with injectors as large as I have and hope to still pass smog. On the plus side the coil and ignition box from MSD are both CARB EO numbered and I think the distributor has members of its family that are also so might be able to skate by on that. I can only hope.
ive been coming across the same issue your having. if you plan on running seq then you should run a dual sync dist. i plan on running a msd billet and run batch fire and either a dfi or bg3. i will probably go with dfi because it is compatable with my innovate wb.
=Btw it looks much better than the first photo when the whole dash is installed and it is lit more normally but I stupidly forgot to take a picture when I was doing the mockup. I will grab another when I button it up and install the spacer to fill that gap.
Last edited by Jaxian; Nov 18, 2005 at 11:36 PM.
Mac's version takes the inductive signal produced by the MSD distributor and uses the HEI module to convert it to a square wave signal that the stock ecm can use.
Since I am running the FAST XFI and not the Accel DFI and this looks like a really specific product I am not sure I wouldn't be opening a whole new can of worms trying to make this work on a ECU other than the one it says it was specifically designed for. It looks really trick but stuff like that auto sync LED and stuff like that that is for the DFI might turn it into a nightmare trying to force it work with a FAST XFI. Beautiful looking piece though.
So I fabricated a mount to put it right above the heater blower motor area. This allowed me to put the MSD and the coil right next to each other and very close to the wiring hole and the distributor saving me a great deal of hassle in extending wires to reach. Also it let me mount the two MAP sensors underneath it. One for gauge and on for the XFI. Took quite a few trial fits to make sure the hood didn't hit them.
The coil is the wrong one as far as max performance, that would be the blue HVC one but I had to go with the basic beer can one for now because both it and the MSD box have CARB EO numbers and will get past the visual smog check. I will switch back to the HVC when it's smogged. I made a template of the HVC and made sure it would fit right in the same spot. As far as the plate I used fiberboard because I didnt want anything that would conduct and made a bracket and a aluminum tube riser that sits on that pipe right there to mount it. Here are some pictures of the setup.
Overhead:

Front:

MAP sensors:

Motor shot, minus distributor so far:














