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Alright so I installed a set of EM 1 3/4" Headers to my existing Flowmaster exhaust. I deleted the cats, the AIR, EGR and AC systems. TPIS burned the chip for it. Since I finished the installation I have had nothing but problems. I haven't been able to even take it off the lift!
I have a miss (an audible knocking thumping type of sound like small explosions) coming from the right side exhaust from probably the header or just aft of that. It is intermittent (I have periods where it is constant and periods where it goes away). It also very infrequently backfires out of the exhaust on throttle.
I have checked the spark plugs, spark plug wires and fuel pressure.
What could this be??
I am thinking (hoping) that it is either an exhaust leak or maybe the O2 sensors are not reaching temperature and need to be changed to heated types.
Any help or opinions would be greatly appreciated. Thanks
When you delete cat and AIR you often get 'popping' in the exhaust when you lift the throttle. It also sounds like you have an exhaust leak somewhere on the right side.
Is it possible that you have a plug wire arcing out against one of the header tubes?
I had this when I changed heads. Wires looked good and did not touch headers. Fire was still jumping to the header at random times. Hard to figure out. Easy fix. Sort of.
Not sure, but I thought '92 already had heated O2 sensors (not sure what year they started using them).
Sounds stupid, but run the car in the dark and look closely at the plug wires. Even though they look fine, sometimes that's the only way to actually see it arcing.
Make sure the O2 sensor on that side wasn't damaged and is seated properly. On my EM's, I had one of the O2's back out because I hadn't torqued it enough. That caused a leak and also caused the sensor to read that there was too much O2, therefore it dumps extra fuel into that bank making it run extremely rich, which gives you symptoms much like you're describing.
Not sure, but I thought '92 already had heated O2 sensors (not sure what year they started using them).
92's have unheated O2 sensors.
Epyon127
It sounds to me like you could have an O2 sensor issue. You should scan the computer to see how they are reading before you buy anything. I hope you get to the bottom of it soon, I would like to hear what it turns out to be.
Did you use the right gaskets on the Header install. It can run pretty crappy and sound awfull with the wrong ones. Have you checked for leaks. Good Luck
Leaks, wires arching with headers, timing off, AIR delete, are a few that wold cause the problem you stated. You will need a heated O2 sensor with headers, if you don't already, because you will stay in open loop more than closed.
I would put the old chip in. See how it runs for the first 60 seconds. I don't know when your car goes into closed loop but it should be after about 3 min. If after ~3 min the car starts to run like crap it's the O2 sensors.
Did you change anything else? Did the car run good before the mods?