C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Headers are Killing me!!

Thread Tools
 
Search this Thread
 
Old Jun 2, 2006 | 03:49 AM
  #1  
Epyon127's Avatar
Epyon127
Thread Starter
Instructor
 
Joined: Mar 2003
Posts: 176
Likes: 0
From: Holtsville NY
Default Headers are Killing me!!

Alright so I installed a set of EM 1 3/4" Headers to my existing Flowmaster exhaust. I deleted the cats, the AIR, EGR and AC systems. TPIS burned the chip for it. Since I finished the installation I have had nothing but problems. I haven't been able to even take it off the lift!
I have a miss (an audible knocking thumping type of sound like small explosions) coming from the right side exhaust from probably the header or just aft of that. It is intermittent (I have periods where it is constant and periods where it goes away). It also very infrequently backfires out of the exhaust on throttle.

I have checked the spark plugs, spark plug wires and fuel pressure.

What could this be??

I am thinking (hoping) that it is either an exhaust leak or maybe the O2 sensors are not reaching temperature and need to be changed to heated types.

Any help or opinions would be greatly appreciated. Thanks
Reply
Old Jun 2, 2006 | 03:56 AM
  #2  
JoBy's Avatar
JoBy
Melting Slicks
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Mar 2001
Posts: 2,150
Likes: 304
From: Timra, Sweden
Default

When you delete cat and AIR you often get 'popping' in the exhaust when you lift the throttle. It also sounds like you have an exhaust leak somewhere on the right side.
Reply
Old Jun 2, 2006 | 04:37 AM
  #3  
SK.LT1's Avatar
SK.LT1
Burning Brakes
 
Joined: Nov 2005
Posts: 797
Likes: 0
From: Bedford Ma.
Default

Is it possible that you have a plug wire arcing out against one of the header tubes?
Reply
Old Jun 2, 2006 | 04:45 AM
  #4  
REDC4CORVETTE's Avatar
REDC4CORVETTE
Safety Car
10 Year Member
 
Joined: Apr 2004
Posts: 4,532
Likes: 7
From: Lahaina Hi
Default

Are you getting a check engine light?
Injectors can cause poping when the throttle is backed off.
You may need heated O2 sensors.
Reply
Old Jun 2, 2006 | 08:08 AM
  #5  
JackDidley's Avatar
JackDidley
Race Director
20 Year Member
Active Streak: 30 Days
Liked
Loved
 
Joined: Sep 2003
Posts: 16,838
Likes: 341
From: Database Error Indiana
Default

Originally Posted by SK.LT1
Is it possible that you have a plug wire arcing out against one of the header tubes?
I had this when I changed heads. Wires looked good and did not touch headers. Fire was still jumping to the header at random times. Hard to figure out. Easy fix. Sort of.
Reply
Old Jun 2, 2006 | 08:45 AM
  #6  
MarkBychowski's Avatar
MarkBychowski
Melting Slicks
25 Year Member
Conversation Starter
All Eyes On Me
Photogenic
 
Joined: Dec 1999
Posts: 2,816
Likes: 2
From: Austin, TX
Default

Not sure, but I thought '92 already had heated O2 sensors (not sure what year they started using them).

Sounds stupid, but run the car in the dark and look closely at the plug wires. Even though they look fine, sometimes that's the only way to actually see it arcing.

Make sure the O2 sensor on that side wasn't damaged and is seated properly. On my EM's, I had one of the O2's back out because I hadn't torqued it enough. That caused a leak and also caused the sensor to read that there was too much O2, therefore it dumps extra fuel into that bank making it run extremely rich, which gives you symptoms much like you're describing.
Reply
Old Jun 2, 2006 | 08:57 AM
  #7  
quickcat's Avatar
quickcat
Burning Brakes
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Mar 2006
Posts: 891
Likes: 18
From: Dayton Ohio
Default

Originally Posted by MarkBychowski
Not sure, but I thought '92 already had heated O2 sensors (not sure what year they started using them).
92's have unheated O2 sensors.

Epyon127
It sounds to me like you could have an O2 sensor issue. You should scan the computer to see how they are reading before you buy anything. I hope you get to the bottom of it soon, I would like to hear what it turns out to be.
Reply
Old Jun 2, 2006 | 09:11 AM
  #8  
SLOWRIDE's Avatar
SLOWRIDE
Melting Slicks
10 Year Member
 
Joined: Aug 2003
Posts: 2,101
Likes: 0
From: Orange TX
Default

Did you use the right gaskets on the Header install. It can run pretty crappy and sound awfull with the wrong ones. Have you checked for leaks. Good Luck
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Jun 2, 2006 | 09:18 AM
  #9  
RRT vette's Avatar
RRT vette
Le Mans Master
15 Year Member
 
Joined: Feb 2006
Posts: 8,753
Likes: 9
From: Louisiana
Default

Leaks, wires arching with headers, timing off, AIR delete, are a few that wold cause the problem you stated. You will need a heated O2 sensor with headers, if you don't already, because you will stay in open loop more than closed.
Reply
Old Jun 2, 2006 | 03:13 PM
  #10  
Epyon127's Avatar
Epyon127
Thread Starter
Instructor
 
Joined: Mar 2003
Posts: 176
Likes: 0
From: Holtsville NY
Default

Thanks for all the help.

I have a Datamaster program, would that be able to see how the O2 sensors are working?

How hard are the heated O2s to wire in?

I will check the wires for arcing tonight in the dark (I never thought of that).

Typically it only seems to backfire when it is on throttle not when letting off. What causes that?

Thanks again!
Reply
Old Jun 2, 2006 | 11:50 PM
  #11  
dave_85's Avatar
dave_85
Pro
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Dec 2002
Posts: 522
Likes: 3
From: Rolling Meadows IL
Default

I would put the old chip in. See how it runs for the first 60 seconds. I don't know when your car goes into closed loop but it should be after about 3 min. If after ~3 min the car starts to run like crap it's the O2 sensors.

Did you change anything else? Did the car run good before the mods?
Reply
Old Jun 5, 2006 | 10:54 AM
  #12  
rickneworleansla's Avatar
rickneworleansla
Le Mans Master
15 Year Member
 
Joined: Aug 2004
Posts: 5,141
Likes: 7
From: Metairie Louisiana
Default

If I remember correctly my 95 goes into closed loop at 151 degrees according my PCM.
Reply

Get notified of new replies

To Headers are Killing me!!





All times are GMT -4. The time now is 02:13 PM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE