C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

I hate Monday's....

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Old Jun 13, 2006 | 12:34 AM
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Default I hate Monday's....

On our way to work, we stop at the drive thru at the local McDonalds (on Carson and Denker for those of you from SoCal) and smelled this nasty ozone odor....

I then heard the whine... oh, yea, baby, the alternator dropped a brush.

Great. The voltage is down to 11.7, I turn off everything electric, and it peaks back up to 12.5~12.9, but that's about it. One brush is still charging.

I get it home, call NAPA, get another reman (junk, but time is now of the essence) and install same.

Oh, the last couple of weeks, I have been fighting an H15 code... Yesterday, switched over to the coolant display, and guess what! It would hit about 130~140F, and would go !!!! It would climb to that temp range, then drop to LO, bounce up to 80, drop to 39, up to 67, down to 39, and then start to work again somewhere about 145.

Well, H15 will cause the engine to SHUT DOWN!!!! I would have to flood start it to refire... now I have a new sensor.

See? One helluva Monday morning, eh?
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Old Jun 13, 2006 | 01:02 AM
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Yeah, sounds like a sh** day. I haven't had one like that in a while....jinx.
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Old Jun 13, 2006 | 02:12 AM
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We Love LA!
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Old Jun 13, 2006 | 03:02 AM
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Sounds like somebody has a case of the moondays? (ie, Officespace) Seriously though that sucks!
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Old Jun 13, 2006 | 09:02 AM
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Thats a bitch
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Old Jun 13, 2006 | 09:26 AM
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From: levittown pa. usa Even a bad day with my `Vette, is better than a good day at work
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Yeah, but look at the bright side--every day you wake up is a good one.
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Old Jun 13, 2006 | 09:39 AM
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Not too bad, at least you still can drive your baby! Mine didn't spend the night at home last night. It was at the tranny shop getting(well an improvement!) 2200 stall! Still though the Vette is breathing and so are you!!!

Thanks, Matt
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Old Jun 13, 2006 | 11:57 AM
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It's Tuesday... and nothing has broken!!!

well... the milk was sour, tho... yuck...
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Old Jun 13, 2006 | 12:29 PM
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Originally Posted by bogus
On our way to work, we stop at the drive thru at the local McDonalds
Bad day to be sure....but, you actually EAT in your Corvette??

Shame on you, Bogus!!

Larry
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Old Jun 13, 2006 | 01:36 PM
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Andy,

You can pick up replacement brushes for your original alternator for a few bucks, and it's one of the easiest repairs you'll ever make. All you'll need is basic hand tools and a paper clip to keep the brushes stowed until the housing's back together. I recommend it!

Glad to hear you survived the First and Second Mondays of the Week. Sour milk = yuck!!!

(PS: your alternator wasn't charging at all if one brush was absent -- without both brushes making contact to the slip rings, there will be no current flowing in the field windings).

Be well,

SJW
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Old Jun 13, 2006 | 01:38 PM
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Originally Posted by rocco16
Bad day to be sure....but, you actually EAT in your Corvette??

Shame on you, Bogus!!

Larry
code5coupe
hell... I have never been one to not eat in a car. I spend just way too much time in it!!!! If I didn't eat in a car, I might actually lose some weight!!!
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Old Jun 13, 2006 | 01:39 PM
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Originally Posted by SJW
Andy,

You can pick up replacement brushes for your original alternator for a few bucks, and it's one of the easiest repairs you'll ever make. All you'll need is basic hand tools and a paper clip to keep the brushes stowed until the housing's back together. I recommend it!

Glad to hear you survived the First and Second Mondays of the Week. Sour milk = yuck!!!

(PS: your alternator wasn't charging at all if one brush was absent -- without both brushes making contact to the slip rings, there will be no current flowing in the field windings).

Be well,

SJW
interesting point. I thought that the alternator would still generate some power with one good brush.

It was making a funny humming sound and smelled strong of ozone... so something died in there. I assumed it was a bad brush.

I didn't have the time to consider rebuilding it... mainly, if it wasn't the brush, I was out that much time to redo it. So screw it.
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Old Jun 13, 2006 | 02:12 PM
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Originally Posted by bogus
interesting point. I thought that the alternator would still generate some power with one good brush.
Nah... There are no permanent magnets in an alternator (unlike the old DC generators). The field magnetism is created by current flow in the field winding, which rides the armature in an alternator. Current is fed into this winding via the brushes as they ride on the slip rings... Lose one brush, and you have an open circuit... No field current = no field magnetism = no alternator action...

Originally Posted by bogus
It was making a funny humming sound and smelled strong of ozone... so something died in there. I assumed it was a bad brush.
And I'd be willing to bet the price of a cold beer that you're exactly right about that. The brush probably started arcing to the slip ring. Electrical arcs create lotsa ozone...

Originally Posted by bogus
I didn't have the time to consider rebuilding it... mainly, if it wasn't the brush, I was out that much time to redo it. So screw it.
I gathered from your OP that you didn't have time to fuss with rebuilding it then and there. But, figuring you probably still had the original, I thought you might wish to consider re-brushing it now, since you have so little confidence in the long-term reliability of the dime-store replacement you had to bolt on there this week.

Be well,

SJW
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Old Jun 13, 2006 | 03:32 PM
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You are right... I forget how the alternator works at times... I was thinking a conventional DC generator, I forget they create AC, which then gets rectified... my bad.

the reman I installed was actually a NAPA part this time. I am hoping it's better than the junk at Autozone and such.

I returned the old Kragen POS for core. I just don't have the time to deal with it. One day, when all the projects are done, I am going to order a brand new AC Delco unit... and be done with it.
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Old Jun 14, 2006 | 12:17 AM
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Originally Posted by bogus
It was making a funny humming sound and smelled strong of ozone... so something died in there. I assumed it was a bad brush.
Diode Bridge
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Old Jun 14, 2006 | 01:30 AM
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Clearly, diode bridges should be banned.
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Old Jun 14, 2006 | 10:25 AM
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Originally Posted by bogus
Clearly, diode bridges should be banned.
In favor of...

DC Generators?

No thanks...

Be well,

SJW
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Old Jun 14, 2006 | 10:28 AM
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Originally Posted by JrRifleCoach
Diode Bridge
If Andy had smelled burning electronic components (what we like to call "Allen Bradley Perfume" in the industry), I'd agree it was probably a diode in the rectifier bridge.

But he smelled ozone, which indicates arcing was occurring (most likely at a failing brush/slip-ring interface).

But, it's all academic at this point, as he's already turned the dead unit in as a core...

Be well,

SJW
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Old Jun 14, 2006 | 12:45 PM
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Originally Posted by SJW
In favor of...

DC Generators?

No thanks...

Be well,

SJW
joking... only joking...
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Old Jun 14, 2006 | 12:46 PM
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Originally Posted by SJW
If Andy had smelled burning electronic components (what we like to call "Allen Bradley Perfume" in the industry), I'd agree it was probably a diode in the rectifier bridge.

But he smelled ozone, which indicates arcing was occurring (most likely at a failing brush/slip-ring interface).

But, it's all academic at this point, as he's already turned the dead unit in as a core...

Be well,

SJW
A VERY strong smell of ozone, I must add. Even bastet44 noticed it, and she is normally all congested in the morning.

Top that off with a sound and vibration issue.

Something internal was rubbing in a very bad way. I don't think the diode bridge, on it's own, would do all of that.
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