C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Completely at a loss....

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Old Jul 26, 2006 | 10:08 PM
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Default Completely at a loss....

For those of you sick of hearing about my fuel problems, trust me, I'm even more sick of writing about them. Here's what I did today:

1. Changed the AFPR to a new unit. Pressure holds steady now with no power to the injectors (harness unplugged).

2. I connected both sides of the injector harness, one at a time an pressurized the system. Both banks of injectors (again, only one side powered up at a time) emptied the fuel load of fuel delivered by the pump. To me, that's an incredible amount of fuel delivered by 4 injectors from a 255 lph pump.

3. I checked all of the injector harness wires that are visible and accessible and found nothing wrong; no wires rubbing metal or otherwise showing distress.

Now I'm at a loss. Clearly the injectors are grounding out. I was wondering if perhaps there is a circuit in the ECM that might have been compromised?

I really don't know what to do or where to go from here. Thanks guys for all of the input so far. Hopefully I can get this sorted out ('cause I really want to go out and smoke those new 315-35 GS-C's I just bought!!!)
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Old Jul 26, 2006 | 10:11 PM
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I assume you have the FSM?

At this point, you need to chase the harness to the injectors, and check what is going on there.
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Old Jul 26, 2006 | 10:16 PM
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I do have it...guess some light reading is in order.
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Old Jul 26, 2006 | 10:27 PM
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Damn . I hope it's as 'simple' as something shorting out and causing your havok. Electrical problems always suck bigtime.

Hope you find it chief.
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Old Jul 26, 2006 | 10:29 PM
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Originally Posted by MrNuke
Damn . I hope it's as 'simple' as something shorting out and causing your havok. Electrical problems always suck bigtime.

Hope you find it chief.
Thanks bro. The blower was great for the ten miles I put on it! Maybe, its the ECM (I've got a spare) because I hate wiring...and the injectors harness is a little complex for me.
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Old Jul 26, 2006 | 11:55 PM
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With all of the electrics connected, and with ig. on, did both banks of injectors dump heaps of fuel? ie did all 8 inj's open right up?
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Old Jul 27, 2006 | 12:27 AM
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Unplug the ECM and the injectors, turn ign on , monitor the fuel pressure, plug each injector in one at a time and watch the fuel pressure. One or more that causes a sudden drop has a short to ground on the wire that goes back to the ECM. If fuel pressure drops rapidly with no injectors plugged in, then you have one or more injectors with a coil that is shorted to ground inside the injector. If no injectors or wiring has a fault, then plug the ECM in and see if the fuel pressure rapidly drops and if it does, you have a defective injector driver on the ECM board.

Last edited by jfb; Jul 27, 2006 at 12:29 AM.
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Old Jul 27, 2006 | 08:11 AM
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Originally Posted by CorvAdel
With all of the electrics connected, and with ig. on, did both banks of injectors dump heaps of fuel? ie did all 8 inj's open right up?
With all 8 injectors plugged in, all of them fired until the entire fuel load was dispersed.
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Old Jul 27, 2006 | 08:17 AM
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Originally Posted by jfb
Unplug the ECM and the injectors, turn ign on , monitor the fuel pressure, plug each injector in one at a time and watch the fuel pressure. One or more that causes a sudden drop has a short to ground on the wire that goes back to the ECM. If fuel pressure drops rapidly with no injectors plugged in, then you have one or more injectors with a coil that is shorted to ground inside the injector. If no injectors or wiring has a fault, then plug the ECM in and see if the fuel pressure rapidly drops and if it does, you have a defective injector driver on the ECM board.
The fuel pressure will hold when the injectors are unplugged. I will unplug the ECM and individually plug in injectors this afternoon. If my understanding is correct, if the injectors cause the pressure drop with the ECM disconnected, then I definitely have a wiring problem. If the injectors do not cause a fuel pressure drop until the ECM is plugged back in, I have a board problem.

Thanks for the good info.
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Old Jul 27, 2006 | 09:40 AM
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If both banks fired, i would start looking at the ECM. jfb's advice should help you sort this out.
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Old Jul 27, 2006 | 09:51 AM
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Originally Posted by AGENT 86
If both banks fired, i would start looking at the ECM. jfb's advice should help you sort this out.
This is what I'm leaning towards. I'm trying to troubleshoot the injector system according to the manual, but some pages are missing (see my post on this here in the tech section). I'm hoping the ECM is the issue, since I hate wiring, and I have a spare already. But, what concerns me if this is the case, is what caused the failure.
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Old Jul 27, 2006 | 09:52 AM
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Originally Posted by jfb
Unplug the ECM and the injectors, turn ign on , monitor the fuel pressure, plug each injector in one at a time and watch the fuel pressure. One or more that causes a sudden drop has a short to ground on the wire that goes back to the ECM. If fuel pressure drops rapidly with no injectors plugged in, then you have one or more injectors with a coil that is shorted to ground inside the injector. If no injectors or wiring has a fault, then plug the ECM in and see if the fuel pressure rapidly drops and if it does, you have a defective injector driver on the ECM board.
This is good advise to follow. You state you have a spare ECM, correct? If so do the 10 minute job and just plug the other ECM in, to see if it is the problem or the wiring.
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Old Jul 27, 2006 | 06:26 PM
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Default Problem Solved!!!

Woohooo! The ECM injector driver was bad. I dropped in my spare ECM, and it all looks good; pressure is holding!

Thanks to everyone who read along and respoded to my issues!

This place is great!!!
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Old Jul 27, 2006 | 06:33 PM
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Old Jul 27, 2006 | 07:09 PM
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Originally Posted by Aardwolf
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Old Jul 27, 2006 | 07:26 PM
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I bet that is a load off your mind.
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Old Jul 27, 2006 | 07:39 PM
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Good thing you had that spare ECM. Sometimes we do all the work thinking "it can't be the ECM", but sometimes it is.

Congrats silver86
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To Completely at a loss....

Old Jul 27, 2006 | 08:19 PM
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Originally Posted by RRT vette
Good thing you had that spare ECM. Sometimes we do all the work thinking "it can't be the ECM", but sometimes it is.

Congrats silver86
C'grats to you silver....
This took a lot of patience, time, perserverance and some humility in asking for help.
Well done for hanging in there and nailing it!
Many others would have given up a long time ago and paid big bux to have some-one else fix this..
...and how good is this forum...!
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Old Jul 27, 2006 | 09:42 PM
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Old Jul 27, 2006 | 10:28 PM
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It was just blind luck that I had that spare ECM. It came with the intake, runner, plenum set that I bought used off of Ebay and just happened to be the updated replacement for the 86 ECM. What are the chances of that?

Naturally, I broke a plug as I started putting everything back together again, but that I can certainly handle.

Again, thanks to everyone who went down this road with me; it was surely appreciated.
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