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For those of you sick of hearing about my fuel problems, trust me, I'm even more sick of writing about them. Here's what I did today:
1. Changed the AFPR to a new unit. Pressure holds steady now with no power to the injectors (harness unplugged).
2. I connected both sides of the injector harness, one at a time an pressurized the system. Both banks of injectors (again, only one side powered up at a time) emptied the fuel load of fuel delivered by the pump. To me, that's an incredible amount of fuel delivered by 4 injectors from a 255 lph pump.
3. I checked all of the injector harness wires that are visible and accessible and found nothing wrong; no wires rubbing metal or otherwise showing distress.
Now I'm at a loss. Clearly the injectors are grounding out. I was wondering if perhaps there is a circuit in the ECM that might have been compromised?
I really don't know what to do or where to go from here. Thanks guys for all of the input so far. Hopefully I can get this sorted out ('cause I really want to go out and smoke those new 315-35 GS-C's I just bought!!!)
Damn . I hope it's as 'simple' as something shorting out and causing your havok. Electrical problems always suck bigtime.
Hope you find it chief.
Thanks bro. The blower was great for the ten miles I put on it! Maybe, its the ECM (I've got a spare) because I hate wiring...and the injectors harness is a little complex for me.
Unplug the ECM and the injectors, turn ign on , monitor the fuel pressure, plug each injector in one at a time and watch the fuel pressure. One or more that causes a sudden drop has a short to ground on the wire that goes back to the ECM. If fuel pressure drops rapidly with no injectors plugged in, then you have one or more injectors with a coil that is shorted to ground inside the injector. If no injectors or wiring has a fault, then plug the ECM in and see if the fuel pressure rapidly drops and if it does, you have a defective injector driver on the ECM board.
Unplug the ECM and the injectors, turn ign on , monitor the fuel pressure, plug each injector in one at a time and watch the fuel pressure. One or more that causes a sudden drop has a short to ground on the wire that goes back to the ECM. If fuel pressure drops rapidly with no injectors plugged in, then you have one or more injectors with a coil that is shorted to ground inside the injector. If no injectors or wiring has a fault, then plug the ECM in and see if the fuel pressure rapidly drops and if it does, you have a defective injector driver on the ECM board.
The fuel pressure will hold when the injectors are unplugged. I will unplug the ECM and individually plug in injectors this afternoon. If my understanding is correct, if the injectors cause the pressure drop with the ECM disconnected, then I definitely have a wiring problem. If the injectors do not cause a fuel pressure drop until the ECM is plugged back in, I have a board problem.
If both banks fired, i would start looking at the ECM. jfb's advice should help you sort this out.
This is what I'm leaning towards. I'm trying to troubleshoot the injector system according to the manual, but some pages are missing (see my post on this here in the tech section). I'm hoping the ECM is the issue, since I hate wiring, and I have a spare already. But, what concerns me if this is the case, is what caused the failure.
Unplug the ECM and the injectors, turn ign on , monitor the fuel pressure, plug each injector in one at a time and watch the fuel pressure. One or more that causes a sudden drop has a short to ground on the wire that goes back to the ECM. If fuel pressure drops rapidly with no injectors plugged in, then you have one or more injectors with a coil that is shorted to ground inside the injector. If no injectors or wiring has a fault, then plug the ECM in and see if the fuel pressure rapidly drops and if it does, you have a defective injector driver on the ECM board.
This is good advise to follow. You state you have a spare ECM, correct? If so do the 10 minute job and just plug the other ECM in, to see if it is the problem or the wiring.
Good thing you had that spare ECM. Sometimes we do all the work thinking "it can't be the ECM", but sometimes it is.
Congrats silver86
C'grats to you silver....
This took a lot of patience, time, perserverance and some humility in asking for help.
Well done for hanging in there and nailing it!
Many others would have given up a long time ago and paid big bux to have some-one else fix this..
...and how good is this forum...!
It was just blind luck that I had that spare ECM. It came with the intake, runner, plenum set that I bought used off of Ebay and just happened to be the updated replacement for the 86 ECM. What are the chances of that?
Naturally, I broke a plug as I started putting everything back together again, but that I can certainly handle.
Again, thanks to everyone who went down this road with me; it was surely appreciated.