C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

[1985] Fuel Pump issues

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Old Aug 21, 2006 | 09:29 AM
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Default [1985] Fuel Pump issues

I posted about a fuel pressure problem in my 1985 coupe over the weekend. And now I'm sitting here thinking of ideas of what could be the cause...

Here's the problem: The fuel pressure in my vette struggles to build to 30 psi when the pump is energized, and usually only makes it between 20 and 30 psi. On one occasion when I primed the pump, I saw the pressure start at 15 psi, then work its way up to ~25psi (?).

The pump sounds like its working harder then it should (going by the noise sitting in the drivers seat). Leakdown isn't bad at all, as whatever pressure it is able to build holds for a while. I was told that the pulse dampner above the pump in the tank could cause problems, but after some research that seems like it would only cause fast leakdown.

Any Ideas? Could bad wiring at the pump cause this? What should I look for?

BTW - new pump, inline filter, and strainer. 1985 pressures should be 34-39 psi. Oh and for those wondering, I re-ordered another FSM, and its should be here by the weekend *crosses fingers*. So if you just want to reference me towards something in there I'll gladly listen as well.

EDIT::: i feel as though I should add that while running pressure is always at ~30 - 32 psi, reguardless of RPM.

Last edited by mikey whipreck; Aug 21, 2006 at 09:39 AM.
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Old Aug 21, 2006 | 09:39 AM
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Apparently it is receiving the 12v it needs or it wouldn't pressurize at all. You can check the connection and wiring above the tank, but doubt you will find anyting. If there was a leak, you would notice the pressure drop steady.

Start the engine and see what the pressure reads at idle and while giving throttle. Then pull the vaccum off the FPR while the engine is running and see what the fuel pressure does....I'm thinking you mentioned the FPR was original???
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Old Aug 21, 2006 | 09:43 AM
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Originally Posted by RRT vette
Start the engine and see what the pressure reads at idle and while giving throttle. Then pull the vaccum off the FPR while the engine is running and see what the fuel pressure does....I'm thinking you mentioned the FPR was original???
Idle and throttle applied had no effect on Fuel Pressure (maintained 30-32 psi), though I never thought to disconnect the vacuum lines.

And I'm sure the FPR is a factory original. I guess I need to wait for my manual to run through the troubleshooting for the FPR.

Would a malfunctioning FPR make the fuel pump work harder, and cause it to not build up pressure?

And I know you've put a lot of time into helping me with this over the past couple of days, thanks .
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Old Aug 21, 2006 | 09:44 AM
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Well, since you're on your second fuel pump I doubt the pump is the
problem, and I believe you installed a new inline filter. I'd be looking at a restriction in the fuel lines, kinked or pinched, maybe the rubber line which is under the fuel door (how far it travels before attaching to a metal line I don't know). I'd also consider running some Seafoam in the fuel tank to help clean the lines etc. Bad wiring causing your problem is also doubtful. How is this puppy running? Is it possible your fuel pressure guage is not working correctly? Or the schrader valve is partially clogged?
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Old Aug 21, 2006 | 09:56 AM
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Originally Posted by rick lambert
Well, since you're on your second fuel pump I doubt the pump is the
problem, and I believe you installed a new inline filter. I'd be looking at a restriction in the fuel lines, kinked or pinched, maybe the rubber line which is under the fuel door (how far it travels before attaching to a metal line I don't know). I'd also consider running some Seafoam in the fuel tank to help clean the lines etc. Bad wiring causing your problem is also doubtful. How is this puppy running? Is it possible your fuel pressure guage is not working correctly? Or the schrader valve is partially clogged?
-I have a new inline filter (AC Delco), and I previously ran Seafoam through it (just in the tank).

It runs okay, though has a slightly rough warm idle (cold idle is solid) and maybe power seems to me missing on the topend, though that doesn't seem too bad. I ran a scan awhile back, and the BLM's seem to indicate that it was lean.

The fuel pressure gauge is new, though that being bad or the shraeder valve being clogged could be believable... however that would not explain why my pump sounds like its working so damn hard.... I should try a different gauge this weekend (I think I can borrow a friend's).

I checked for kinked lines before, but I can go over them again. That's free.
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Old Aug 21, 2006 | 09:57 AM
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Originally Posted by rick lambert
Well, since you're on your second fuel pump I doubt the pump is the
problem, and I believe you installed a new inline filter. I'd be looking at a restriction in the fuel lines, kinked or pinched, maybe the rubber line which is under the fuel door (how far it travels before attaching to a metal line I don't know). I'd also consider running some Seafoam in the fuel tank to help clean the lines etc. Bad wiring causing your problem is also doubtful. How is this puppy running? Is it possible your fuel pressure guage is not working correctly? Or the schrader valve is partially clogged?
Yes, Rick made some very good statments. Look for any restriction in the fuel lines. Look from the front right of the fuel rail (where the fuel lines connect) and follow them down to where they turn into rubber lines. There could possibly be a kink there. It is hard to see under the A/C compressor. Check as much of the fuel line as possible from the rail to the tank. Make sure the fuel pressure guage is clean along with the schrader valve and has a good tight connection. I experienced a low pressure reading one time but knew right off that the guage wasn't on tight due to gas leak. When the vaccum is removed from the FPR the pressure should increase by approx. 5 psi.

As mentioned...how does the car run with the fuel pressure you have (lean?)?

EDIT: I see you have answered my questions..
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Old Aug 21, 2006 | 10:23 AM
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I know he has a AFPR but just another idea.

http://forums.corvetteforum.com/show....php?t=1430932
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Old Aug 21, 2006 | 10:31 AM
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Originally Posted by RRT vette
I know he has a AFPR but just another idea.

http://forums.corvetteforum.com/show....php?t=1430932
nice...
Other then the cutting out from 1000-1200 rpms, his situation is a copy of mine.
I'm not interested in an adjustable FPR- i just want to get to stock pressures - but this is really leaning me towards that as the culprit.

If I need to get one I see autozone has an edlebrock replacement FPR for $60. I think the magazines are all around $50... I don't have access to my car until friday, so hopefully I'll have my manual by them and will be able to test the FPR...
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Old Aug 21, 2006 | 11:49 AM
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Originally Posted by mikey whipreck
Would a malfunctioning FPR make the fuel pump work harder, and cause it to not build up pressure?
It could do both, but not at the same time. A weak regulator could be the cause of low fuel pressure, but that would ease the load on the fuel pump. If the regulator were to cause excessive pressure that could strain the pump.

You should probably take it for a ride while you watch the fuel pressure gauge, to rule out the pump. You mentioned, "maybe power seems to me missing on the topend". If the pressure holds during a period of maximum demand, the pump is good. A simple test of the regulator, is to clamp off the fuel return line while the pump is running. The fuel pressure should jump up.

The fuel pressure should change as the manifold vacuum changes with the opening and closing of the throttle. Based on "Idle and throttle applied had no effect on Fuel Pressure (maintained 30-32 psi)", it may pay to check the vacuum source to the regulator to be sure it is active. If it is, this is another indication the regulator has problems. If if isn't, it needs correcting.

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Old Aug 21, 2006 | 12:51 PM
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Originally Posted by CFI-EFI
You should probably take it for a ride while you watch the fuel pressure gauge, to rule out the pump. You mentioned, "maybe power seems to me missing on the topend". If the pressure holds during a period of maximum demand, the pump is good. A simple test of the regulator, is to clamp off the fuel return line while the pump is running. The fuel pressure should jump up.
I clamped off the return line at the tank, and primed the pump, the pressure was at about 25 psi. Is that how I should have tested it?
I checked the vacuum near the FPR (and it was ~22"), but I'll see if I can get right at the regulator to test it.

I need to figure out how to rig the FP gauge to the windshield so that I (or a passenger) can see it while driving... That hose on there is pretty short

Again... thanks all for the input. These problems seem the same as my last thread, I didn't mean to it, sorry...

Last edited by mikey whipreck; Aug 21, 2006 at 12:53 PM.
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Old Aug 21, 2006 | 12:58 PM
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Originally Posted by mikey whipreck
I clamped off the return line at the tank, and primed the pump, the pressure was at about 25 psi. Is that how I should have tested it?
I checked the vacuum near the FPR (and it was ~22"), but I'll see if I can get right at the regulator to test it.

I need to figure out how to rig the FP gauge to the windshield so that I (or a passenger) can see it while driving... That hose on there is pretty short

Again... thanks all for the input. These problems seem the same as my last thread, I didn't mean to it, sorry...
Clamp it off while the engine/fuel pump is running. The pressure will jump quickly and alot. Vacuum seems good. It should be tested on the line that connects to the FPR. If you feel a good neg pressure there it's probably fine. It's easier to have someone else watch the guage while driving (you know road hazard). I have done this myself, but didn't feel safe.
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Old Aug 21, 2006 | 01:28 PM
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When i did the pump on my 85 wiyhin a few days it was whining like hell. I got it from auotozone. I removed the valve core from the shrader valve and clamped a hose on. Had a friend turn the key and I had no volume. Went to chevy and paid the price but 3 years later no problem.
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Old Aug 21, 2006 | 03:00 PM
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Originally Posted by mikey whipreck
I clamped off the return line at the tank, and primed the pump, the pressure was at about 25 psi. Is that how I should have tested it?
No. You get 30-32 psi with the engine running and consuming some of the volume of the fuel. There is no way the fuel pressure will be less than that, with the return line pinched off. You can pinch off the return line with the engine running, or with 12 volts jumped to terminal "G" of the ALDL. If the fuel pressure jumps, wildly, the regulator is weak. If it only goes up a bit, the the supply (pump? kinked fuel line? clogged filter?) is inadequate.


Originally Posted by mikey whipreck
I checked the vacuum near the FPR (and it was ~22"), but I'll see if I can get right at the regulator to test it.
Does the vacuum vary (drop) when you open the throttle? Does the fuel pressure rise when you disconnect the vacuum line to the regulator?

Originally Posted by mikey whipreck
I need to figure out how to rig the FP gauge to the windshield so that I (or a passenger) can see it while driving... That hose on there is pretty short
When I tested mine, it was on the drag strip. I ran the hose underneath the wiper blade and used a piece of tape to hold the gauge steady and to keep it from rattling against the windshield.

Originally Posted by mikey whipreck
Again... thanks all for the input. These problems seem the same as my last thread, I didn't mean to it, sorry...
They SEEM to be the same problems, or they ARE the same problems. YOU are the one posting the problems. It is the definition of insanity, I believe, that is to keep doing the same thing, and yet expecting different results.

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Old Aug 21, 2006 | 04:56 PM
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[QUOTE=mikey whipreck]Here's the problem: The fuel pressure in my vette struggles to build to 30 psi when the pump is energized, and usually only makes it between 20 and 30 psi. On one occasion when I primed the pump, I saw the pressure start at 15 psi, then work its way up to ~25psi (?).

The pump sounds like its working harder then it should (going by the noise sitting in the drivers seat). Leakdown isn't bad at all, as whatever pressure it is able to build holds for a while. I was told that the pulse dampner above the pump in the tank could cause problems, but after some research that seems like it would only cause fast leakdown.

Any Ideas? Could bad wiring at the pump cause this? What should I look for?

Two things I'd do. 1) check the strainer inlet to the pump isn't clogged. 2) I'd replace the pulse damper with a piece of high pressure fuel injection hose. They all leak.

Larry
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Old Aug 21, 2006 | 05:52 PM
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Well Larry, if they all leak...mine sure as hell doesn't show it on the FP guage.
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Old Aug 21, 2006 | 10:54 PM
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First thing I'm going to do is run a line from the fuel feed line at the tank into a bucket. That will eliminate everything except the pump and the pulse dampner as suspect. If my pump still sounds like crap I know its one of two things.

If it sounds good, Then I'll check pressure at the various points that everyone has suggested, check the vacuum points and so on. By that time I should also have my fsm back, so I'll be able to troubleshoot using that as well...

I will post back with the results- but that could be a week or two away.

Thanks again for your help.
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Old Aug 27, 2006 | 11:24 PM
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Ran a line into a bucket... not enough came out. Replaced pump with another Autozone unit, and it pumped out the requisit amount (1/2 pint in 2 second priming period). Hooked everything back up. Tested, fuel pressure shot up to 38 psi for approximately a second... then dropped down to 15 psi or so...

Following the flow chart my FSM leads me to: "Locate and correct leaking fuel injectors or cold start valve." The instructions for finding them lead me believe I have 3 bad injectors and 1 questionable one. I'll also probably replace the pulsator because its cheap.

I started a new thread in reguards to that problem.

Last edited by mikey whipreck; Aug 27, 2006 at 11:27 PM.
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