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I had a PITA time lining up the plenum bolt holes and holding the upper runner gaskets in place, when I did mine.
Best way I found while the lower runner bolts were still attached was - slide the plenum in place between both runners. Then, using a flat head screw driver, lightly pry between the plenum and upper runner, and slip the gasket into place. For slight gasket adjustment, I did the pry trick while one bolt was in place, then tapped the gasket from the bottom to move it up, or vice versa.
Probably a bit easier with the bottom runner bolts loosened.
Just recently did my engine as well. I have a few small details to finish but I powdercoated both the black and red. The black is a 10% crinkle(closest thing I found to match the callaway treatment) and a 120% Transparent red gloss. No clearcoat.Still have to do the master cylendar.
The Pittsburg Paint & Glass DX 501 product may be obtained from any PPG automobile paint supply house. I think the quart bottle cost about $12 (my memory is going bad ). I am sure there are similiar products that condition aluminum for painting. Agent86 was the one that suggested I use this prior to painting (if I recall correctly). Here is a picture of the bottle and the Rustoleum paint that I used.
I had a PITA time lining up the plenum bolt holes and holding the upper runner gaskets in place, when I did mine.
Best way I found while the lower runner bolts were still attached was - slide the plenum in place between both runners. Then, using a flat head screw driver, lightly pry between the plenum and upper runner, and slip the gasket into place. For slight gasket adjustment, I did the pry trick while one bolt was in place, then tapped the gasket from the bottom to move it up, or vice versa.
Probably a bit easier with the bottom runner bolts loosened.
If you use the plastic position tabs it make installing the gaskets a breeze. Push in the tabs and those gaskets are not going anywhere.
I had to buy some more stuff to do the job. So, it looks like I will have to do it next weekend. I just want to be done with this and a few other things before Turkey Rod Run (next month). I will come back with pics next week.
Thanks for all of the replies and suggestions.