C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Why the ZF fluid changes?

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Old Nov 20, 2006 | 01:35 PM
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Default Why the ZF fluid changes?

Can somebody explain to me why the trans fluid in the ZF's needs to be changed so often? I've got a 94 LT1 with the ZF 6-speed, and I've seen several posts about changing the trans fluid every year. What is going on inside the gearbox that would make this necessary? I can understand it in an automatic, since it's basically a hydraulic system, but the ZF (or any other manual) just has a bunch of gears spinning around, right? No combustion or anything...

By the way, I'm just talking about a street driver... no racing.

Thanks for any insight.

Last edited by fuzzydawg; Nov 20, 2006 at 01:50 PM.
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Old Nov 20, 2006 | 01:45 PM
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Well, the engine just has a few things spinning around as well...

I flush mine every 2 years, every year does seem a bit much, but that would also depend on how it's driven as well.
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Old Nov 20, 2006 | 02:00 PM
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Originally Posted by fuzzydawg
Can somebody explain to me why the trans fluid in the ZF's needs to be changed so often? I've got a 94 LT1 with the ZF 6-speed, and I've seen several posts about changing the trans fluid every year. What is going on inside the gearbox that would make this necessary? I can understand it in an automatic, since it's basically a hydraulic system, but the ZF (or any other manual) just has a bunch of gears spinning around, right? No combustion or anything...Thanks for any insight.
The tremendous pressures from the meshing/sliding of gears under high torque place a huge load on the lubricant. It can literally tear the oil apart, so to speak...so I understand, anyway.

Replacing the lubricant is not expensive. Your choice on whether to do it or not.....

Larry
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Old Nov 20, 2006 | 02:19 PM
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Figure it as cheap insurance against having a parts failure due to lube oil failure?
I went to zfdoc's & read the test that they did and decided that 40% remaining lubricity was as far as I would trust an oil to go down to and still be effective....that's my excuse.

Besides when you are under the car doing the fuel filter every yr, the trans plugs are right there along with the oil pan drain plug, etc, etc,....ya know the old "while we're here" thing? Seems like as good as time as any to me.


Tom
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Old Nov 20, 2006 | 06:19 PM
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Originally Posted by fuzzydawg
Can somebody explain to me why the trans fluid in the ZF's needs to be changed so often? I've got a 94 LT1 with the ZF 6-speed, and I've seen several posts about changing the trans fluid every year. What is going on inside the gearbox that would make this necessary? I can understand it in an automatic, since it's basically a hydraulic system, but the ZF (or any other manual) just has a bunch of gears spinning around, right? No combustion or anything...

By the way, I'm just talking about a street driver... no racing.

Thanks for any insight.
Don't think I've ever seen a thread recommending changing it annually, but then it's possible that I don't read ZF6 threads...

In a manual gearbox in a street car, I will usually replace around 30k intervals, which is being overprotective. You should be able to go 60k easily.

Check fluid condition once a year, sure. But replace it regardless of condition, no.
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Old Nov 20, 2006 | 09:25 PM
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www.zfdoc.com

surf that site... there is a FAQ there with a breakdown of his testing and why he recommends 12k mile intervals.
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Old Nov 20, 2006 | 10:03 PM
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The 10w60 lube breaks down really fast from shearing, and gets contaminated quickly from copper.

If it's not flushed, ZFdoc says the the copper dust from the syncrhos get where it doesn't belong and blocks the lube from doing its job.

It doesn't surprise me that the 10-60 shears down so quick, but why is synchro wear such a problem that it turns the fluid into a copper milkshake?
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Old Nov 20, 2006 | 10:10 PM
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i bought mine with 89k on the clock.i was told it was changed every 15k miles.i have and will continue to do so.it shifts perfectly and i drive aggressively.it is about to hit 100k so proper maintenance is essential.
what is the old saying,an ounce of prevention is worth a pound of cure.......
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Old Nov 21, 2006 | 07:55 AM
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Originally Posted by CentralCoaster
The 10w60 lube breaks down really fast from shearing, and gets contaminated quickly from copper.

If it's not flushed, ZFdoc says the the copper dust from the syncrhos get where it doesn't belong and blocks the lube from doing its job.

It doesn't surprise me that the 10-60 shears down so quick, but why is synchro wear such a problem that it turns the fluid into a copper milkshake?
I'd like to know all of those answers!

My only thought is the clutch hydraulic system is so filled with design compromises that it doesn't stay at a great level of performance to prevent the blocker rings and the dogs on the syncros from getting abused????
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Old Nov 21, 2006 | 11:43 AM
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130K miles, never been changed. Still going strong (except 3rd gear syncro going)

I only found out about the need to change this a few weeks ago while surfing around on the forum. It might explain my tranny getting very hot while in stop and go traffic too.

I have plans to change it this weekend, thanks to all the info I found on the forums here
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