C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

" drilling thermo stat mod "

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Old Jan 21, 2007 | 03:58 AM
  #21  
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johnny thanks for that info mate!

so what plug do i need to buy for the block of plug for the "block"?

do you have any photos johnny you can post up please some time mate r.e this mod?

also your beast in your avatar picture,is that a zr1?, as it looks like it has very large wide body standard flare/rear guards thats all mate!
its a nice rear photo of your car there mate!
any way thanks for your great tips and help johnny!
cheers
glen
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Old Jan 21, 2007 | 04:13 AM
  #22  
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Glenn,
Use the same size plug and tap for the block, 1/4" NPT. If you do the block you'll need 2 taps. 1 to start with and the 2nd you'll have to take about 2mm off of it, so that you can tap the hole big enough to get the plug in. You'll need to drill the hole a little bit bigger to get the tap to start. If you look in the by pass hole you'll see the cylinder about 1/4" behind it. You don't want to drill into that! Fills the oil pan with water! That's why I suggested doing the water pump. The engine won't know the difference.
I'd think any good parts store, or machine shop supplier, down under would have the yank parts you need.
johnny
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Old Jan 21, 2007 | 04:21 AM
  #23  
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Sorry, forgot.
That's the primered rear of my 90. ZR1 offset 17"X 11" wheels with flared rear wheelwells. Flared around 32-40mm to cover the tires. Nothing is add on, it's all Corvette. Getting ready to go to 18" X 12" wheels and bigger rubber, going to try to get some 345s under there.

I've got an L98 sitting in the shop, I'll do that block and snap some pics for you in a day or to.
johnny
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Old Jan 21, 2007 | 04:47 AM
  #24  
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[QUOTE=johnnyevans;1558608710]I do this mod on all Gen I builds. I normally do the tap in the block, but it's easier to do on the water pump.
Take a 1/4" NPT and tap the water pump face where it bolts to the block, then take a 1/4" allen head plug and thread it into the pump so that it's flush with the pump face. If it's not flush, you'll end up with water leaks end QOUTE.

johnny, i think i would just do the water pump mod for now mate as the block one is getting a bit dicey for me at this stage!

so is there any thing else do with the water pump job?

just what you mentioned above yeah?

do i need any other parts or specail sealants?

thanks again mate!
glen
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Old Jan 21, 2007 | 05:15 AM
  #25  
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That's all you need.
johnny
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Old Jan 21, 2007 | 05:58 AM
  #26  
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I've done the holes. Basically all it does is allow some coolant to keep circulating even when the stat is closed. Your car will still reach the temps as before, but it will just take a little longer to reach them. So you are not really fixing anything, just delaying. In trade you car takes that much longer to warm up during cold start. About the only benefit I noticed from this mod was that I did not have to sweat the temps as much at a red light. Not worth the effort to pull the stat for what you get. Do it right by kicking the fans on ealier via a chip or low temp switch.
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Old Jan 21, 2007 | 08:47 AM
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Originally Posted by fxgrnd38
.........,always drilled four small hole. I have a 160 in the vette. On cool mornings it takes forever to warm up. Just yesterday temps here were in the low 30's. I drive 22 miles to work on the highway. Max temp 147. That can't be good. ......:



I might have over done it.....4 small holes......at temps below about 60F you never reach operating temperature..

At least on an LT4 there are "burp" valves provided, so do it right and you don't need burp holes in the stat..

IMHO, don't do it
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Old Jan 21, 2007 | 11:22 AM
  #28  
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skyvet: You wanted a photo of the t'stat drilling process and here it is:



When you ask for opinions from this forum, expect to get them! Here are my comments on the drilling of the t'stat:
1. Mod to improve performance - No.
2. Waste of time - No. I consider the coolant burping process to be a waste of time. The drilling is done only once and the burping will be required each time you drain and refill the cooling system.

I usually drill two 1/16 inch (1.59mm Down Under) holes in the housing. The difference in the amount of time to warm up the engine is very small.

The throttle bypass is a similiar situation. The major improvement here is to "clean up" a very busy part of your engine (throttle body area). Let me know if you want a picture of the throttle by pass on a 89 model.
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Old Jan 21, 2007 | 11:40 AM
  #29  
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I have drilled a couple small holes in t-stats for the last 20 years after having problems with air pockest is british sports cars. Warmup time is insignificant and I never have to burp the system after. A great tip which saves time and aggrivation!
Bernie
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Old Jan 21, 2007 | 12:32 PM
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I've got pics of the water mod (did it to mine). I'll see if I can figure out how to scan and post them.
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Old Jan 21, 2007 | 12:57 PM
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Originally Posted by Sam Lam
skyvet: You wanted a photo of the t'stat drilling process and here it is:



When you ask for opinions from this forum, expect to get them! Here are my comments on the drilling of the t'stat:
1. Mod to improve performance - No.
2. Waste of time - No. I consider the coolant burping process to be a waste of time. The drilling is done only once and the burping will be required each time you drain and refill the cooling system.

I usually drill two 1/16 inch (1.59mm Down Under) holes in the housing. The difference in the amount of time to warm up the engine is very small.

The throttle bypass is a similiar situation. The major improvement here is to "clean up" a very busy part of your engine (throttle body area). Let me know if you want a picture of the throttle by pass on a 89 model.
I totally agree! I started doing this after having troubles on an old dodge with getting the air out. I have also read it can help with thermal shock to the head. I always just drilled one hole, and haven't had any trouble with warm up times in very cold weather. My new balanced style 'stat came with a notch.
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Old Jan 21, 2007 | 05:02 PM
  #32  
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hi sam lam,
thanks for posting up pictures and your help/advice mate!
really good of ya mate!
also to ultraviolet70 ,hi there mate yep it would great if you could post up a couple of photos of your water pump mod you have done!

hi bernies vette thank you also for your input mate as well!
cheers guys
glen
Australia
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Old Jan 21, 2007 | 08:38 PM
  #33  
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Default t stat

drilling the t statworks when plugging the bypass hole.
also forces more water the direction it needs to go, aiding heat dispersion
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Old Jan 21, 2007 | 09:21 PM
  #34  
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is the bottom hole in this photo what your plugging?

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Old Jan 21, 2007 | 09:40 PM
  #35  
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Originally Posted by ultraviolet70
I've got pics of the water mod (did it to mine). I'll see if I can figure out how to scan and post them.
Dane: Send the photo to me (samlam@charter.net) and I will post this for you on this thread. I want to see your modification too!

I think someone (perhaps me) should resize that t'stat pic before I post it again ...... firzt misteke today

Bob
St. Charles, MO
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Old Jan 21, 2007 | 09:42 PM
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jd_v3tt3, yep that's the wapterpump bypass hole. You can do the same thing to the waterpump.
Glad to hear others chiming in.
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Old Jan 21, 2007 | 09:44 PM
  #37  
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http://forums.corvetteforum.com/show....php?t=1604255

here is another thread that could spur some debate
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To " drilling thermo stat mod "

Old Jan 21, 2007 | 10:24 PM
  #38  
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looks like a good idea, i will have to do that with my '84 next time i change the thermo.
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Old Jan 21, 2007 | 11:06 PM
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Although it does show the holes drilled in the tstat. This post is about the Mini Ram and the shallow tstat well not allowing certain tstats to open fully, causing overheating.
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Old Jan 22, 2007 | 01:04 AM
  #40  
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I did this on my achieva because the temp would rocket to 220F and then back down to 195 and back again over and over. It would drive me crazy because I knew there was no air in the system, just the thermostat was a pos. Poor design. Well drilling a 1/32" hole in the thermostat fixed the issue, now it comes up from 100F to 195 with very very little swing.

I think 4 holes are way to much, it will never allow the thermo to heat up to the correct temperature. It would almost act like an open thermostat. I was told about this trick a while back from a gear head who taught me everything I know about wrenching.

Even he said it not a performance gain, but corrects for air bubbles in the system. He was right on the money......
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