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'91 Coupe Outside air temp sensor?

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Old Mar 26, 2007 | 07:52 PM
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Default '91 Coupe Outside air temp sensor?

Hi,

My radiator inlet recently cracked at the seam and blew. I towed the car to Berger Chevrolet in Grand Rapids Michigan to have a new radiator installed. Immediately before taking the car in, the "outdoor temp" gauge above the stereo read the outside air temp correctly. Immediately after getting the car back, the outdoor temp gauge permanently reads 50, regardless of the outside temperature. I don't live anywhere near Grand Rapids -- it was an emergency roadside repair while traveling, so I'm not too keen on taking it back for advice. My first thought is that the mechanics pulled a connector and forgot to reattach it. Or maybe they damaged the sensor if it's near the radiator, when working in the area. Or possibly when the radiator blew it soaked everything in boiling hot coolant, which damaged the sensor.

Long story short, where's the sensor located and what does it look like? My manuals don't say.

Thanks.

-k
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Old Mar 26, 2007 | 08:00 PM
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Outside Sensor..........................RH front of engine compartment, on top right corner of radiator

Let me check my fsm to make sure though
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Old Mar 26, 2007 | 08:39 PM
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On my '88 the outside air temp sensor is located in front of the lower RH side of the radiator.

To easily see it look up through the front of the radiator air intake; in this case the sensor will be located to your left side.

The sensor has a little horn-shaped front end that helps draw air across the sensor.
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Old Mar 29, 2007 | 12:19 PM
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Thanks DeBaGo and 65Z01. Good info, very helpful.

I don't see anything resembling this sensor, mounted on or near the radiator. However there are two wires exiting a rubber grommet on the lower passenger-side of the radiator mount. The wires end in a dangling 2-prong connector. I'm assuming the missing temp sensor was plugged into that. It would be nice if I can order a new one from NAPA, not from a dealership. Anybody know the part number?

If it's really expensive, I'll write Berger Chevrolet, Grand Rapids Michigan, a nastygram. If it's cheap, well, whatever. Not real professional to forget to put it back on though.

I bought an FSM set online, and hopfully it will arrive this weekend. The Haynes manual was useless for this problem. Haynes manuals are ok for general repairs, but don't get very specific. I've heard (from this forum) that the FSM is a better resource.

- k
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Old Mar 29, 2007 | 01:00 PM
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GO HERE:
http://napaonline.com/MasterPages/NO...=15&SubCatId=3
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Old Mar 29, 2007 | 01:11 PM
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Thanks. Looks like this one is it. Agree?


http://www.napaonline.com/masterpage...erature+Sensor
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Old Mar 29, 2007 | 01:37 PM
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I would think they disconnected the plug when they pulled the shroud
and the sensor is still there.

Here's two pics. of the sensor. The thermistor is inside the black plastic housing.

You can see it's mounted in front of the AC Condensor on the passenger side. You can see it if you lay on your back in front of the car on the passenger side and stick your head under the spoiler area.




Last edited by Hooked on Vettes; Mar 29, 2007 at 01:40 PM.
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Old Mar 29, 2007 | 02:47 PM
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Thanks. Looks like this one is it. Agree?
Yep that's the beastie...
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Old Mar 30, 2007 | 12:22 PM
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I have the same thing, a code 03, and found that the sensor was unplugged after a radiator swap last weekend, I plugged it back in and the code reset. The problem is that the temperture still reads 50 degrees, and it's not 50 degrees out. No other codes are set either. I'm not sure what to do next.
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Old Mar 30, 2007 | 12:41 PM
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If the LED on the a/c controls is flashing, disconnect and reconnect the battery to clear the trouble code.

Sensor is a thermistor meaning that's it's resistance decreases with heat. Unplugged (infinite resistance) would show something like -32 on your display and if the harness was grounded (no resistance) it would show something north of 100 - so it's not the wiring. You either have a bad sensor or the memory simply needs to be cleared from the Programmer/CCM.
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Old Apr 1, 2007 | 11:40 AM
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Originally Posted by SunCr
If the LED on the a/c controls is flashing, disconnect and reconnect the battery to clear the trouble code.
The battery disconnect did it. I'm back in business, it 68 degrees in the garage. Thank you for the help.
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Old Apr 1, 2007 | 05:37 PM
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You also have to drive over 45 mph for something like three minutes for it to grab a new reading. I just read that in a gm service manual.
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Old Apr 1, 2007 | 07:46 PM
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The Chevrolet Part Number is 16123341
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Old Apr 1, 2007 | 08:04 PM
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The outside temp reading DOES NOT REFRESH until you drive over 35 MPH.
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Old Apr 2, 2007 | 08:02 PM
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I'm back in business too. Thanks for all the help.

50 is the number you get when the sensor is disconnected. In theory, I'm sure SunCR is right, infinite resistance should display an extremely cold number. But I would guess that the software guys put in a failsafe: if senseless reading, display a "neutral" 50.

I didn't have to drive 45 for 3 minutes (or at all). Soon as I plugged the new sensor in, I was gold. My car is a '91, so maybe this behavior varies with different model years.

My FSM arrived and would have answered the question too. I think the Haynes or Chilton guides are the 3rd best resource. The FSM is the second best. Corvetteforum.com is #1!

Thanks again!
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Old Apr 3, 2007 | 04:58 PM
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Originally Posted by jimkmyc5
You also have to drive over 45 mph for something like three minutes for it to grab a new reading. I just read that in a gm service manual.
My '90 never moved out of the garage. I did the disconnect, waited about an hour...(mowed the yard)...reconnected and it was good to go.
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Old Jun 16, 2013 | 03:53 AM
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Originally Posted by jimkmyc5
You also have to drive over 45 mph for something like three minutes for it to grab a new reading. I just read that in a gm service manual.
Originally Posted by VetNutJim
The outside temp reading DOES NOT REFRESH until you drive over 35 MPH.
That's interesting. Mine used to display the correct temperature right away. Then about 5 years ago it started showing the same temperature as when the ignition was shut off. Now it takes a while to show the correct temperature.

I guess I'll have to test this...
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Old Jun 17, 2013 | 03:19 AM
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I did a test this afternoon. I just started the car and pulled it out of the garage (warm day so I wanted to get a breeze through the cockpit). After about a minute the outside temperature display changed temperature, so that disproves the "refresh" with a certain speed thing.

In thinking about this, I believe the temperature sensor needs to have air flowing over it to get an accurate reading so the car needs to be moving. I have seen my outside temperature reading go way up when the car was parked on warm asphalt on a hot day. It came down right away when I started moving.

Rant, pet peeve: Why doesn't the HVAC controller default to outside temperature like the C5s do? I have always hated that I have to push that button every time I get in the car. I already know what I have the temperature set to, so I don't need to see that. I took the controller apart with the idea of modifying it, but it's a "software switch" that would need some fairly complex circuitry to make it work. I'm an electronic engineer but designing, building and debugging a modification seemed like too much work to me so I left it as is.

Last edited by Cliff Harris; Jun 17, 2013 at 03:26 AM.
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Old Jun 17, 2013 | 02:07 PM
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Originally Posted by Cliff Harris
I did a test this afternoon. I just started the car and pulled it out of the garage (warm day so I wanted to get a breeze through the cockpit). After about a minute the outside temperature display changed temperature, so that disproves the "refresh" with a certain speed thing.

In thinking about this, I believe the temperature sensor needs to have air flowing over it to get an accurate reading so the car needs to be moving. I have seen my outside temperature reading go way up when the car was parked on warm asphalt on a hot day. It came down right away when I started moving.

Rant, pet peeve: Why doesn't the HVAC controller default to outside temperature like the C5s do? I have always hated that I have to push that button every time I get in the car. I already know what I have the temperature set to, so I don't need to see that. I took the controller apart with the idea of modifying it, but it's a "software switch" that would need some fairly complex circuitry to make it work. I'm an electronic engineer but designing, building and debugging a modification seemed like too much work to me so I left it as is.
Face it, it's old tech with a few tweaks along the way. By '90, processing was in the Programmer and then communicating with a Body Module which was communicating with the PCM. Diagnostics became more sophisticated, but any fault often leads to a static condition which remains until zapped from Memory; ie, it doesn't know you fixed it (particularly true when you recharge). There's a good Tech Tip on how to manually retrieve the Data Stream for these Years without a Scanner. And yes, most of these things are horribly inaccurate without air flow, which isn't the case on anything I've bought new in the last couple of Years, so someone (probably Toyota) finally figured it out.
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