C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

L98 Water Pump Installation Issue

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Old Dec 19, 2007 | 09:17 AM
  #1  
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Default L98 Water Pump Installation Issue

Hey guys, I know this is a really stupid question but I need your help.

I have had to remove and install my new water pump on my 85' twice now because the gasket on the driver's side of the pump won't seal properly.

On my FIRST attempt, I cleaned up the block and the water pump surfaces, put a coating of RTV sealant on the water pump followed by the gasket, followed by some more sealant and then torqued the water pump down and it leaked.

On my SECOND attempt, I cleaned up the block and the water pump surfaces, put a coating of specialized RTV gasket maker on the water pump followed by BRAND NEW gaskets, followed by more gasket maker and then torqued the water pump down and it still leaks.

So now I'm getting pretty frustrated.....I have followed all the instructions from my Haynes manual and it only leaks from the driver's side of the pump. Am I best to use just a brand new set of gaskets with no sealant and torque the pump down to spec or do any of you guys have any tips of the trade that have worked for you? Thanks in advance for your help!

BTW my Haynes manual mentions nothing about installation of the gaskets or sealers.

Jim
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Old Dec 19, 2007 | 09:20 AM
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Put a straight edge across the pump flanges, maybe your new pump is a piece of crap.
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Old Dec 19, 2007 | 10:15 AM
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Originally Posted by AGENT 86
Put a straight edge across the pump flanges, maybe your new pump is a piece of crap.
Not level would be my first thought, my second would be a crack. It may be tough to see the crack, check carefully.
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Old Dec 19, 2007 | 11:02 AM
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It is the Haynes manual causing the problem. Get a FSM.

RACE ON!!!
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Old Dec 19, 2007 | 11:04 AM
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Originally Posted by AGENT 86
Put a straight edge across the pump flanges, maybe your new pump is a piece of crap.
Originally Posted by CFI-EFI
It is the Haynes manual causing the problem. Get a FSM.

RACE ON!!!
I'm starting to think you get a commission on the FSMs....
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Old Dec 19, 2007 | 12:20 PM
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Originally Posted by jsup
I'm starting to think you get a commission on the FSMs....
I don't think he does but he is correct about getting the FSM. With that out of the way, I suspect you have a defective pump.
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Old Dec 19, 2007 | 12:33 PM
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Did you put RTV on the threads of the bolts/studs that hold the water pump on ?
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Old Dec 19, 2007 | 06:56 PM
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Originally Posted by Hooked on Vettes
Did you put RTV on the threads of the bolts/studs that hold the water pump on ?
I was going to say that. Its SOP for me.
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Old Dec 19, 2007 | 08:25 PM
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Originally Posted by Hooked on Vettes
Did you put RTV on the threads of the bolts/studs that hold the water pump on ?



.05 says that is the problem.
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Old Dec 19, 2007 | 08:51 PM
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Not to steal the thread, but I put Permatex thread sealer on mine, the same stuff I put on the head bolt threads. Is mine going to leak or is the thread sealer as good as rtv silicone?
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Old Dec 19, 2007 | 10:30 PM
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Originally Posted by Muffin
I don't think he does but he is correct about getting the FSM. .
Ehh.... I was just joking.
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Old Dec 19, 2007 | 10:33 PM
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Originally Posted by dan0617
Not to steal the thread, but I put Permatex thread sealer on mine, the same stuff I put on the head bolt threads. Is mine going to leak or is the thread sealer as good as rtv silicone?
Permatex #2 should work fine.
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Old Dec 19, 2007 | 11:05 PM
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Originally Posted by Hooked on Vettes
Did you put RTV on the threads of the bolts/studs that hold the water pump on ?
Bingo!Permatex#2 on the threads,the bolts go into the water jacket.

Last edited by GIMMESOME; Dec 19, 2007 at 11:10 PM.
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Old Dec 20, 2007 | 12:28 AM
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Default water pump leak

check to see that the thickness of the new pump on the bolt reliefs is the same as the old pump.
Sometimes the manufacturer looks at those mounting bosses as insignificant.
The shank of the bolt can bottom out on the block, and still not be cinching the water pump down sufficiently.
you might have to add some washers to squeeze those new gaskets
That's all I got
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Old Dec 20, 2007 | 03:45 AM
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What replacement brand of H2O pump did you purchase? One of those cheap Autozone, etc. pumps could easily be out of round causing a leak. What happened after you applied the sealant to the threads?
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Old Dec 20, 2007 | 10:11 AM
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Yes, what happened? Keep us posted, we are all ears.
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Old Dec 20, 2007 | 11:44 PM
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Sorry guys, I apologizing for getting back to the forum so late. AGENT 86 was right.........I pulled the water pump off again and then set a straight edge across the flange and it is definitely not casted flat. I already have a call into the store I bought it and I'm getting it replaced.

Thanks for all your help and I'll keep everyone posted!
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Old Dec 21, 2007 | 08:02 AM
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Just as a precautionary measure you might want to clean out the bolt holes to make sure that you are getting them down tight. With that much gasket and silicone even with imperfections in the pump casting it still might have sealed.

Chances are with the new pump you fixed it already but it is apart so it won't cost anything but time to do.
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Old Dec 21, 2007 | 08:26 AM
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Good luck!
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