port pricing
2-approx.750 for both heads and 250 for the intake
Does this sound in your opinions like normal pricing? I would appreciate your opinions on this.
I just might buy an old finished engine just to practice porting.
I could only find one person who would touch a TPI base and they wanted between $7-800 to do an aggressive porting that went all the way through...THey are a PITA. Wound up doing it myself.
One other person ofered to "clean it up" and do a port match for $350 which is worthless, youre better off leaving it alone unless you go all the way.
Youll get what you pay for with porting, anyone who really knows it well wont do it for cheap.


The problem with hiring out such labor intensive jobs as porting, is that the cost adds up faster than the results. Even at the bargain basement rate of $50.00 an hour, five hours of work will just barely get your intake manifold match ported.
"I just might buy an old finished engine just to practice porting." Instead of an "old finished engine" whatever THAT is, check at the machine shop or the bone yard for some cracked and otherwise useless head castings to practice on.
RACE ON!!!
x1000This one port alone (on the left) took me well over 5 hours to do today and theres still more time to be spent til its "done".
Only way to make a buck at it is have a CNC cranking it out, advertise servies "cheap" while paying some kid $10/hr, hand him some tools and hope for the best.
I agree with CFI about paying someone to port the stock heads. The performance gains are probably not worth it. If you pull them off, they make great Christmas gifts as paper weights. You can match port them without pulling them from the motor via the cotton ball method, but you will most likely hurt your back, and you will have metal everywhere. Cast iron replacements are cheap anymore, and you can buy them with most of the port work already done. Keep in mind, bigger heads, usually require a more agressive cam. I think you said you have an 84? Porting the intake alone might give you what you are looking for, for now.
Most importantly, read, read, read, before you do anything. Lots of free information and tips on this forum and the CFI injection forum (you have a Xfire engine right?), along with illustrations.
Last edited by Jamey; Dec 20, 2007 at 08:30 AM.
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RACE ON!!!
RACE ON!!!
As far as heads go
you can buy the dart ss heads here..http://www.aeroheadracing.com/, they are cheaper than porting the stock plus they flow better
$750 to port each head though, machinist #1 seems to be on some type of narcotic.
I paid someone close to 2k years ago to do a set for me. Thought it was high at the time, but looking back it was worth it.
Took him two months of eves. of doing it by hand and a lot of time on a bench.
I dont know how anyone could do a full port job on a crossfire or anything else in just a few hours' time if I understood you correctly.

On an aluminum intake, with a high speed die grinder, this burr can remove a huge amount of material, in a short amount of time. It took me 5 hours to do my Xfire intake, including removing the EGR channel. I would say I spent about 3 hours port matching, removing material as far as I could reach into the ports, while keeping the transition of the runners smooth and even in size. The other 2 hours was spent up top. I probably pulled the runner openings back 1/4 to 1/2 of an inch, and opened them up quite a bit. I did not spend much time polishing, as the Xfire is a wet injection system, and the porosity of the casting probably helps aid in the atomization process. But I did remove all of the casting bumps and edges I could find. Bigger heads and a cam would probably warranted spending more time on it, but with the stock set up, I think I reached the point of diminishing returns for now. I took my time with it, with a couple of breaks in between to warm my frozen hand from the pneumatic die grinder freezing it.
The burr that is pictured is $79 from SnapOn. I think I bought mine a little cheaper from another tool vender.
I wish I took some pictures. I have a spare Xfire intake that I am going to use for a 383 I am building, when I port it, I'll post some pics.
The last set of cast iron heads I ported were a set of BB Merlins. I know I paid extra to have them CNC'd when I bought them, but still spent roughly two days or so on them. Very long and boring process, that I know I could have spent more time on, but it was enough to run my Malibu 9.76 @ 136 MPH.
Don't get me wrong, having only ported half a dozen heads and intakes, I know I'm only a novice at this, just throwing my opinion out there. I know there is always more room for perfection.
Last edited by Jamey; Dec 21, 2007 at 08:59 AM.












