C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Dana 36 Question

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Old May 17, 2008 | 05:29 AM
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Alright, Ive searched the forums and can't find the answer i need.


Are all dana 36 differentials the same from 84/85 on? Meaning can I put a differential out of say a 87 or 88 in my 92 A4?


Thanks in advance.
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Old May 17, 2008 | 05:42 AM
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The only differences I'm aware of are the mounting holes for the camber rod brackets. I seem to recall the earlier ones are smaller. If that is the case it is an easy fix, just drill them out larger so your bolts will pass through, no threads involved.
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Old May 17, 2008 | 07:13 AM
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I believe it is the hole in the bracket for the bottom arm bush that is bigger ; not the bracket to batwing mounting holes so all you should have to do is use your "92 brackets
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Old May 17, 2008 | 07:15 AM
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87 to a 92 no problem. I'vw got a 92 diff. in my 87 now.
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Old May 17, 2008 | 04:32 PM
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Thanks for the help guys!

Time to ditch those awsome 2.59 gears
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Old May 17, 2008 | 07:52 PM
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You'll love the change. It's well worth the time and effort to make the swap.
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Old May 17, 2008 | 09:36 PM
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I've been modding my LT1 92 for 6 years. The biggest single improvement was achieved by changing the gears on the Dana36. You'll love the change whether you race it or just enjoy spirited driving.
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Old May 18, 2008 | 07:03 PM
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Originally Posted by MTVette
I've been modding my LT1 92 for 6 years. The biggest single improvement was achieved by changing the gears on the Dana36. You'll love the change whether you race it or just enjoy spirited driving.
Ya I've owned the car for 3 years and already completed alot of mods. However the 2.59's have GOT to go. I figure with the mods that are already done, even stepping up 3.07's will be a world of difference.

The plan is to install the 3.07 diff , then sometime in the future have my original diff rebuild with a set of 3.54's.

Current Mods I have atm:
MDS Opti / Coil / 8.5 wires , SLP Cold air intake, Corsa catback, Cat elims, Hooker ceramic coated super comp headers, ect ect. It runs pretty good atm even with 2.59s holding it up.
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Old May 19, 2008 | 03:55 AM
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Originally Posted by 92ZR1WANNABE
Ya I've owned the car for 3 years and already completed alot of mods. However the 2.59's have GOT to go. I figure with the mods that are already done, even stepping up 3.07's will be a world of difference.

The plan is to install the 3.07 diff , then sometime in the future have my original diff rebuild with a set of 3.54's.

Current Mods I have atm:
MDS Opti / Coil / 8.5 wires , SLP Cold air intake, Corsa catback, Cat elims, Hooker ceramic coated super comp headers, ect ect. It runs pretty good atm even with 2.59s holding it up.
Your plan could have one flaw, even though all D36 rear ends are the same externally, the internal carrier is different depending on ratio. I believe you will need to use a thick ring gear if you want to change your stock 2.59 unit to 3.54, hopefully someone else can verify that. My understanding is that the thick gear set is more prone to noise issues even when set up properly.
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Old May 19, 2008 | 10:22 AM
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Originally Posted by toptechx6
Your plan could have one flaw, even though all D36 rear ends are the same externally, the internal carrier is different depending on ratio. I believe you will need to use a thick ring gear if you want to change your stock 2.59 unit to 3.54, hopefully someone else can verify that. My understanding is that the thick gear set is more prone to noise issues even when set up properly.
I have heard that also. You may or may not get gear whine with a thick gear. And I was told that you won't know until you drive it.
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Old May 19, 2008 | 10:50 AM
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Originally Posted by toptechx6
I believe you will need to use a thick ring gear if you want to change your stock 2.59 unit to 3.54, hopefully someone else can verify that. My understanding is that the thick gear set is more prone to noise issues even when set up properly.
Correct. If you want to put a "3 series" gear set on to a "2 series" differential case, you will need a gear set that has a "thick" aftermarket ring gear. Otherwise, with a standard style gear set you would need to change the diff, internal, case to a "3 series" case.

The noises generated by a gear set come from where the gears mesh. It can come from the manufacturing process and also from how the gears are set up. Some manufacturers, notably Richmond, have a reputation for making gears that are noisy. The thickness of the ring gear is a non-issue for noise. A thicker ring gear can slightly compromise the strength of the complete carrier assembly, however.

RACE ON!!!
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Old May 19, 2008 | 12:45 PM
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Originally Posted by CFI-EFI
Correct. If you want to put a "3 series" gear set on to a "2 series" differential case, you will need a gear set that has a "thick" aftermarket ring gear. Otherwise, with a standard style gear set you would need to change the diff, internal, case to a "3 series" case.

The noises generated by a gear set come from where the gears mesh. It can come from the manufacturing process and also from how the gears are set up. Some manufacturers, notably Richmond, have a reputation for making gears that are noisy. The thickness of the ring gear is a non-issue for noise. A thicker ring gear can slightly compromise the strength of the complete carrier assembly, however.

RACE ON!!!
Thanks for the clarification, I knew I had heard something negative about the think gear solution, but like Kool88vette thought it was a noise issue.
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