C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

injector O-ring size difference???

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Old Jul 5, 2008 | 12:37 AM
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Default injector O-ring size difference???

Is there a difference in size for O-rings between high impedance and low impedance injecors?

I got an aftermarket intake this week and the top O-rings on the injectors are almost all leaking. They didn't seem to be as hard to press in as the old setup either. I'm going to try the old injectors tomorrow (high impedance, Venom) and maybe even take those O-rings and put them on the Delphi low-impedance, 55 -lb injectors (new ones).

I talked to Dr. J's (company that did the intake) today and he thought I needed bigger O-rings.

Any ideas??
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Old Jul 5, 2008 | 01:01 AM
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NAPA keeps o-rings behind the counter. Be sure to get Viton not Nitrile (Buna-N).

I ordered a 500 count set a few years ago and went through the ones that fit the fuel injectors already but found a score of uses for the other sizes.

FWIW: I use either canola or olive oil to lube them because of the high smoke point for those oils. I didn't use engine oil on them not because I thought the oil would hurt them but I have no idea what is in the additve pack of engine oil and didn't want to put anything on them that could disolve them.

Last edited by 94z07fx3; Jul 5, 2008 at 10:09 AM.
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Old Jul 5, 2008 | 10:00 AM
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dave there are two different o rings used in the aftermarket.. some new injectors come with a 14.5mm od with a .298id and a 15mm od and a .304 id.. they are both interchangable on the injector. Its the fuel rail that is machined to size.. There is no standard. Companies like Delphi use Both sizes as does Standard, Bosch and Seimens.. The Venoms probably had the larger GM oring as you ordered them for a certain application (gm not ford or chry) our rebuilts have the o ring for the specific app. but, sometimes we miss as guys have different rails such as TPIS etc. I would just swap the top injector o ring with the venoms if they are still good. They should be Viton. If not, I will send you a set of the Bigger rings. By the way nice intake.. Good luck!
Jon Sr.
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Old Jul 5, 2008 | 10:12 AM
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Thanks Jon! I'll do that and let you know how it went.
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Old Jul 5, 2008 | 10:28 AM
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Yikes! Upper injectors leaking?

You musta' had gas all over the place.


BTW, I used to live on Hartford Ct next to Schilling Elementary School. You been there all your life?
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Old Jul 5, 2008 | 12:30 PM
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They come in different sizes. I had a problem when I installed new injectors in my '85 with fuel leaking past the new 0-rings. I put the older sized ones on and they fit better.
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Old Jul 5, 2008 | 03:15 PM
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That worked! No more leaks and I got it running. Any tips on general tuning things I can do in respect to the below changes.

Had 48 lb high imped injectors running at 50 psi before

I now have 55 lb low imped injectors ___??? psi pressure? I was thinking about turning the fp down a bit, maybe 45 psi?

Everything else on the motor is the same except for the ported intake and bigger Throttle body.
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Old Jul 5, 2008 | 03:17 PM
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Yeah Shrade, I know right where that is. I've lived here about 22 years. Went to college at KWU.
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Old Jul 5, 2008 | 11:00 PM
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Originally Posted by CorvetteDave01
That worked! No more leaks and I got it running. Any tips on general tuning things I can do in respect to the below changes.

Had 48 lb high imped injectors running at 50 psi before

I now have 55 lb low imped injectors ___??? psi pressure? I was thinking about turning the fp down a bit, maybe 45 psi?

Everything else on the motor is the same except for the ported intake and bigger Throttle body.
dave
what computer are you using,
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Old Jul 6, 2008 | 11:01 AM
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It's a FAST xfi computer with a dual sync FAST distributor.
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Old Jul 6, 2008 | 11:13 AM
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dave how do you switch the output from High Imp to low on that system?
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Old Jul 6, 2008 | 10:37 PM
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I called comp cams and they said you don't that the computer automatically detects it. I don't see a provision for it in the software.
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