C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

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Old Aug 1, 2008 | 04:02 PM
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I need RELAY class 101:

This is not on my Corvette.

I have a 4 post A/C relay that I can not get to function. I even replaced it and same problem.
It has 85 86 87 30 prongs. I have 12 volts to 3 of the 4. Why would the relay not turn on? I know they can not both be bad. And I also tried the same relay off the fan motor. If I remove the relay and jump the wires the A/C clutch turns on.

I am pulling what little hairs I have left out of my head

Second question, why is there no ground going to a relay? I never thought about it until today
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Old Aug 1, 2008 | 04:17 PM
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Here's a few FSM schematics of fan relays, and the tests (pics) I did to both of them - starting at post 111. I'm guessin' that all relays are similar...
http://forums.corvetteforum.com/show....php?t=2069247

Otherwise, Mr. suncr is the a/c guru. Wait for him to ring in...
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Old Aug 1, 2008 | 05:33 PM
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Originally Posted by 1bigjim
I need RELAY class 101:

This is not on my Corvette.

I have a 4 post A/C relay that I can not get to function. I even replaced it and same problem.
It has 85 86 87 30 prongs. I have 12 volts to 3 of the 4. Why would the relay not turn on? I know they can not both be bad. And I also tried the same relay off the fan motor. If I remove the relay and jump the wires the A/C clutch turns on.

I am pulling what little hairs I have left out of my head

Second question, why is there no ground going to a relay? I never thought about it until today
First what wires are you jumping to get it to turn on? I will GUESS that you have a ground activated realy in other words you will not see a ground until it is called for by (ECM?) but that does not make sense from what you posted. I would think only 2 should have 12V on them one goes to the coil the other to one side of the contacts. When the other side of the relay goes to ground it pulls in the coil which closes the contact that engages the clutch. From what you say it seems you are getting backfeed to the coil on a side that should be going to ground. Does that make sense? I will Guess the 30 should be the ground (or open when not called for)and it is hot when it shouldn't be.



Looking at Schrades WD it does show 1 feed to the coil and 1 feed to the contact that when closed turns the fan on(feeds) and the other side of the fan goes to ground. It also shows a hot feed to the coil and the other side going to the PCM which provides the ground to complete the coil circuit. In short before it is turned on only 2 wires are hot the other 2 are open(1 will show the fan resistance the other should show an open to the PCM)

Last edited by Redeasysport; Aug 1, 2008 at 05:44 PM.
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Old Aug 1, 2008 | 09:04 PM
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In my first post I said this is not my Corvette. Teen Daughters car.

In the attachment by the thumb print there is a circle of the relay.
Pink, Pink, and Green/white all have 12 volts. I inserted prob into each wire and ran the ground probe to ground.

This is my first attachment
Attached Images  
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Old Aug 1, 2008 | 09:24 PM
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In automotive relay wiring, the relay coil is wired one of two ways.
1. One coil wire goes to 12v (usually 12v from the ign switch and only when the ign sw is in run) and the other coil wire goes to the device that turns on the relay and it does so by grounding this coil wire.

2. One coil wire goes to ground and the device that turns on the relay supplies 12v to it.

You have the schematic, see where both coil wires go and see if you get 12v on one relay coil wire and ground on the other, OR, see if one coil wire is grounded (check the physical ground connection) and if 12v is supplied from the source.

Last edited by jfb; Aug 1, 2008 at 09:27 PM.
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Old Aug 1, 2008 | 10:02 PM
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They all have +12 volts. If it was grounded it would read -12.
You can see why I am confused.
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Old Aug 1, 2008 | 10:13 PM
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85--Ground post
86--Switching post, powered by ignition or a switch signal
87--Power OUT to function
30--Power IN from battery/12V source

Try these hook-ups and see what you get.
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Old Aug 1, 2008 | 10:16 PM
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Originally Posted by 1bigjim
They all have +12 volts. If it was grounded it would read -12.
You can see why I am confused.

No, automobiles have the negative terminal of the battery connected to the frame. You measure volts with a voltmeter with the negative probe on ground (frame), so any grounded wire you put the positive voltmeter probe on will measure 0 volts, NOT -12v.
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Old Aug 1, 2008 | 11:08 PM
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Originally Posted by jfb
No, automobiles have the negative terminal of the battery connected to the frame. You measure volts with a voltmeter with the negative probe on ground (frame), so any grounded wire you put the positive voltmeter probe on will measure 0 volts, NOT -12v.
What I was trying to say, if I had the probes on the voltmeter backwards it would read -12. Like if you put the red on the black and black on red.

Still lost why I don't understand
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Old Aug 1, 2008 | 11:19 PM
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OK how are you measuring the voltage from the wire to ground? The dark green/white should read 12V but from what I am seeing your PCM is not calling(grounding) the coil to turn on thus no voltage to the Drk Grn to the clutch. I assume that when you jumper the Pnk to Drk Grn the clutch comes on correct? Even though you have 12V on both sides of the coil you are not getting a complete circuit. Check your wiring at the PCM on the Drk Grn /Wht either the pin is not in all the way , corroded or the PCM has an issue from what your wiring diagram shows. It does not appear to be a clutch relay issue from what you post.

It is possible that some other issue is not allowing the PCM to turn on the coil too.It takes all the inputs and decides if it should turn on the clutch.You are showing an AC sensor that may not be working and most systems have pressure switches that have to be correct(although not shown) for the system to turn on. The PCM checks them all before turning on the clutch.

Last edited by Redeasysport; Aug 1, 2008 at 11:25 PM.
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Old Aug 1, 2008 | 11:37 PM
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I am just sticking the probe up each wire while it is pluged into the relay. I am sticking the neg probe to ground on the engine.
When the A/C switch in the car is turned off the green/white wire has no voltage. YES when I jumper the Pnk to Drk Grn the clutch comes on.
I guess I am confused because I read the schematic as both Pink wires are always 12 volts.
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Old Aug 1, 2008 | 11:52 PM
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Originally Posted by 1bigjim
I am just sticking the probe up each wire while it is pluged into the relay. I am sticking the neg probe to ground on the engine.
Correct

Originally Posted by 1bigjim
When the A/C switch in the car is turned off the green/white wire has no voltage. YES when I jumper the Pnk to Drk Grn the clutch comes on.
Not making sense here the AC request is off OK and PCM is not calling for the clutch. What I don't get is what the PCM is doing here it seems to be feeding 12V back to the coil when the AC is on because there should not be voltage on the Drk Grn/ Wht wire as the 12V should be dropped across the coil as it is the only resistor in the circuit.Try measuring pnk to drk grn/wht with the AC on and off. That will show the coil energized or not.


Originally Posted by 1bigjim
I guess I am confused because I read the schematic as both Pink wires are always 12 volts.
Yes that is what it says as long as the fuse is good.

Last edited by Redeasysport; Aug 1, 2008 at 11:56 PM.
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Old Aug 2, 2008 | 12:14 AM
  #13  
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I'm going to jump in here and suggest that the relay may be actually closing but there is insufficient current being delivered to the a/c clutch. It is possible that you have a loose terminal(s) in the relay socket. When you bypass the relay with a jumper you make a solid connection and the clutch works.

To test if the relay is being activated have someone help you while you hold the relay to feel it it "clicks".
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Old Aug 2, 2008 | 09:23 AM
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Originally Posted by Redeasysport
What I don't get is what the PCM is doing here it seems to be feeding 12V back to the coil when the AC is on because there should not be voltage on the Drk Grn/ Wht wire as the 12V should be dropped across the coil as it is the only resistor in the circuit.Try measuring pnk to drk grn/wht with the AC on and off. That will show the coil energized or not.
I checked again this morning and it looks like the PCM is send 12v back to the coil.

Thanks for you help guys but I am going to drop it off and see if someone else can look at it.

Sometimes it takes a second set of eyes
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