C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Is this Optispark dead?

Thread Tools
 
Search this Thread
 
Old Feb 15, 2009 | 12:34 PM
  #1  
Lars87's Avatar
Lars87
Thread Starter
Melting Slicks
20 Year Member
 
Joined: Jul 2004
Posts: 2,295
Likes: 14
From: Grand Sport #82
Default Is this Optispark dead?

When I did my cam swap, I inspected my optispark, and found this (shown in the pictures) There was little oil, not much in the optispark, but the rotor was halfway detached. Since I had to get the car roling and out of my friends shop I had no other options as assemble the car again with the rotor repaird with epoxy glue as a shorttherm sulution.

Today I drove a longer drive with the new cam, on the stock tune, and I get some missfires at low rpms, could this be due to my Optispark or the stock tune I have. I get code 300, the car is stumbling also sometimes when I get on it.

I also had some missfire problems before my cam swap, but I am not sure how a Lt4 with a Hotcam SHOULD drive on the stock tune.

Here is the half lose rotor lead

There is some tear in the leads here aswell


There was also some play in the opti beaing..


SO.
How does a dying Optispark feel?
How should a LT4 with a stock tune and Hotcam Drive?
Reply
Old Feb 15, 2009 | 01:57 PM
  #2  
MikeC4's Avatar
MikeC4
Melting Slicks
 
Joined: Oct 2004
Posts: 2,510
Likes: 4
From: Austin Texas
Default

That cap and rotor have seen better days. What was loose on the rotor, the 2 torx bolts or the metel contactor ???? You said you had to epoxy something......use loctite on the screws......but if you had to epoxy the metel contactor due to plastic tabs not holding it in place, time to replace rotor/cap.

What kind of Opti is that anyway ???

Reply
Old Feb 15, 2009 | 03:07 PM
  #3  
Lars87's Avatar
Lars87
Thread Starter
Melting Slicks
20 Year Member
 
Joined: Jul 2004
Posts: 2,295
Likes: 14
From: Grand Sport #82
Default

yes, one of the tabs holding the Conductor in plac eon rotor was broken off. So the conductor was loose.

What would a dying opti feel like?
Reply
Old Feb 15, 2009 | 11:52 PM
  #4  
Redeasysport's Avatar
Redeasysport
Le Mans Master
 
Joined: Dec 2004
Posts: 5,789
Likes: 8
From: Myrtle Beach SC
St. Jude Donor '05-'06
Default

Originally Posted by Lars87
yes, one of the tabs holding the Conductor in plac eon rotor was broken off. So the conductor was loose.

What would a dying opti feel like?
Exactly as you described in your first post. I would have at least put a new cap and rotor in if not the whole unit. You will get misses as the carbon tracing I am sure you had occurs. If you look closely at the cap you will see little lines of carbon. You also probably opened up the gap from the rotor to the pins causing a larger spark gap. I could go on but just replace it and be done with it.
Reply
Old Feb 16, 2009 | 08:46 AM
  #5  
jimg's'93's Avatar
jimg's'93
Drifting
 
Joined: Nov 2005
Posts: 1,324
Likes: 5
From: Charlotte NC
Default

If you could feel play in the rotor bearing, I'd replace the entire unit. That's probably what started the abnormal wear against the cap, which in the long run loosened the rotor.

Mine showed exactly your symptoms and it's now in pieces on my bench. Maybe I'll make a clock out of it.
Reply
Old Feb 16, 2009 | 10:58 AM
  #6  
rickneworleansla's Avatar
rickneworleansla
Le Mans Master
15 Year Member
 
Joined: Aug 2004
Posts: 5,141
Likes: 7
From: Metairie Louisiana
Default Stock Opti Insurance

Before I install my new optispark I'd like to prevent any future problems. What type of fasteners are those it is sealed with? Tool? What parts need the locktite. High strength? or Medium?


Thanks
Reply
Old Feb 16, 2009 | 11:15 AM
  #7  
MikeC4's Avatar
MikeC4
Melting Slicks
 
Joined: Oct 2004
Posts: 2,510
Likes: 4
From: Austin Texas
Default

Originally Posted by rickreeves1
Before I install my new optispark I'd like to prevent any future problems. What type of fasteners are those it is sealed with? Tool? What parts need the locktite. High strength? or Medium?


Thanks
The Opti unit is sealed with 4 "inverse" torx screws.
You can get a 6 piece deep wall "External Star(torx) Socket Set" from Harbor Freight. The Opti uses size E4. Can't beat it for $7

http://www.harborfreight.com/cpi/cta...emnumber=95178

The 2 normal torx rotor screws should use locktite "red". I would think the "blue" medium would also be fine, I just use "red" . Dealers choice. It would be easier to replace a rotor in future if you use the medium blue stuff. I am not sure why these 2 screws do not have ""star" lock-washer considering the high rotational spin and vibrations.


Last edited by MikeC4; Feb 16, 2009 at 11:20 AM.
Reply
Old Feb 16, 2009 | 11:20 AM
  #8  
rickneworleansla's Avatar
rickneworleansla
Le Mans Master
15 Year Member
 
Joined: Aug 2004
Posts: 5,141
Likes: 7
From: Metairie Louisiana
Default

Originally Posted by MikeC4
The Opti unit is sealed with 4 "inverse" torx screws.
You can get a 6 piece "External Star(torx) Socket Set" from Harbor Freight. The Opti uses size E4.

The 2 normal torx rotor screws should use locktite "red". I would think the "blue" medium would also be fine, I just use "red" . Dealers choice. It would be easier to replace a rotor in future if you use the medium blue stuff. I am not sure why these 2 screws do not have ""star" lock-washer considering the high rotational spin and vibrations.

Thanks, I'll pickup the stuff today. Do you recommend using some type of washer? A single star washer maybe?
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Feb 16, 2009 | 11:30 AM
  #9  
MikeC4's Avatar
MikeC4
Melting Slicks
 
Joined: Oct 2004
Posts: 2,510
Likes: 4
From: Austin Texas
Default

Originally Posted by rickreeves1
Thanks, I'll pickup the stuff today. Do you recommend using some type of washer? A single star washer maybe?
I would stick to using locktite, as you will loose some depth of your torx bolt seating. As I recall, these tiny torx screws are pretty dang short. And since they are bolting into aluminum, you don't want to loose any length to lockwasher offset. I mentioned star lockwashers as something the manufacturers should have considered.


Last edited by MikeC4; Feb 16, 2009 at 11:32 AM.
Reply

Get notified of new replies

To Is this Optispark dead?





All times are GMT -4. The time now is 11:24 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE