C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Air Pump Delete

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Old Mar 23, 2009 | 07:30 PM
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Default Air Pump Delete

I am going to remove the air pump and all related tubing and control units on my 1985 Corvette. If I have read past posts this should not cause a check engine light, is this correct? Also when I cut the tubes going to the exhause manifold I plan on pluging those holes with sheet metal screws, will this work? Is there a better way to plug these holes? I am installing an Edelbrock maniflod and runners and I though this would clean up the engine compartment and I don't need to pass emissions in my area. Any suggestions will be appreciated.
Old Mar 23, 2009 | 07:47 PM
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I wouldnt put screws in the exhaust. I removed mine and bought a delete kit from TPIS. then I cut the rubber piece where the airpump tube connects to the exhaust manifold and put a 3/8 plug in the remaining rubber to block the hole. I didnt get a service engine soon light. it looks all nice and neat too!
Old Mar 23, 2009 | 09:51 PM
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ArmyBoyATC - You left the pipe and tubes going to the exhaust manifold?
Old Mar 23, 2009 | 10:03 PM
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Its been a while, but I did the same thing to my '85. I put brass pipe caps on the metal fittings at each manifold and removed the vanes inside the pump. I pulled out a bunch of stuff that year, but don't remember the details. I do have a box of parts from the project collecting dust in my garage. I remember a couple of relays under the front of the throttle body that I left hooked up and wire-tied them out of the way.
Never threw a code.

As I type this, I remember what led to the project. The previous owner installed dual exhaust leaving a steel line dangling under the passenger side rear of the engine compartment that used to be connected to the original exhaust. It would rattle from time to time. It was part of this system (EGR?). I began removing it and got a little carried away.
Old Mar 23, 2009 | 10:15 PM
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Thanks for the information. I will figure some way to plug the small holes in the exhaust manifold. I guess I should take the maniflods off and weld the holes shut.
Old Mar 23, 2009 | 10:44 PM
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I put these exhaust manifolds on my 57 Chevy pickup, and took them to a guy to weld up. I cut them off, and he welded them for $20
Old Mar 23, 2009 | 11:06 PM
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Originally Posted by bills1985corvette
I guess I should take the maniflods off and weld the holes shut.
That's what I did. Cut the pipes off and had the holes welded up.Then cleaned up the inside of the manifolds with a die grinder. You will be shocked at the amount of restriction GM built in.
Old Mar 23, 2009 | 11:14 PM
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Yes welding is the way to go. I guess there never is an easy way. Welding will take just a few minutes but I am sure it will be a pain to take them off, been on the car for ulmost 25 years! I hate to try to weld them closed while on the car, might burn the whole thing up (along with myself and the house).
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Old Mar 24, 2009 | 09:33 AM
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Actually they come off pretty easily
Old Mar 24, 2009 | 10:36 AM
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I went to Napa and bought a clay that hardens when rolled and applied. It is as hard as stell. I cut off the air tubes on the manifold with a dremel, covered the holes with the putty and have no issues whatsoever. The manifolds did not come off either.
Old Mar 24, 2009 | 10:14 PM
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You could drill & tap the holes for 1/8 pipe plugs, but removing & welding would probably be easier considering space restrictions.
Old Mar 24, 2009 | 10:30 PM
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Years ago with the stock headers, I used sheet metal screws. Worked fine. They were self tapping too.
Old Mar 25, 2009 | 07:31 AM
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I welded(TIG) mine on the spot, why remove them.
Old Mar 25, 2009 | 11:47 AM
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Originally Posted by AGENT 86
I welded(TIG) mine on the spot, why remove them.
You know everything. If you know as much about driving, your the next Dale E. Just in case, I am going to be your manager. I will take my 5% cut of all winnings.
Old Mar 25, 2009 | 03:24 PM
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Originally Posted by Harley Davidson
You know everything. If you know as much about driving, your the next Dale E. Just in case, I am going to be your manager. I will take my 5% cut of all winnings.
Hook me up with the ride and I'll give you 5%.
Old Mar 25, 2009 | 04:26 PM
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Originally Posted by AGENT 86
Hook me up with the ride and I'll give you 5%.
Hey Dan, How are ya?
Old Mar 25, 2009 | 05:38 PM
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Originally Posted by nutz4c4
Hey Dan, How are ya?
Better by Friday, the golf course opens !!

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To Air Pump Delete

Old Mar 26, 2009 | 09:24 AM
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When I cut my tubes off i left a tiny bit of tube to pinch together, then applied some permatex exhaust system repair stuff. Comes in a tube as water based ceramic and hardens like a rock.
I did this as a temporary fix knowing id be purchasing long tubes in the near future. (which came in last week!!)
If I was going to find a permanent fix, I would have had them welded.
Old Mar 26, 2009 | 10:08 AM
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I removed everything related to the smog pump from my '85. All the vacuum tubes and wiring crap. I took the AIR pump off, opened it and knocked out the fins inside to keep it quiet and left it on the car. I dont see the point in spending $150 on a bracket with a pulley on it. As far as the exhaust manifolds go I just left mine uncapped. There is a valve in there that will keep exhaust from escaping but it will make a fluttering sound when you drive which is very annoying so I would just go ahead and cap them anyway... or get long tube headers without the pipes
Old Mar 26, 2009 | 10:46 AM
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That one way valve, isn't. It leaks and should be capped.



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