alternator regulator replacement?
Alternators have a voltage regulator inside of the case that can be replaced, but it isn't the only reason why alternators have low or no output voltage. Regulators aren't expensive and worth a try if the brushes look ok. Rebuild kits are available from the previous link.



There is a heat thermister in the alternator voltage regulator. If the alternator thermister gets hot, it reduces the output of the alternator by a volt.
The alternator should put out 14.2 when cold, and as it warms up, you will notice that the output voltage diminishes.
If hot it goes below 12.3 running, with the air on, your brake lights off, radio on, and no headlights, it is not normal.
You can rebuild the alternator in about an hour if you don't dawdle.
Half hour to remove, hour to rebuild, and half hour to reinstall.
The only thing...............remember to pull the wire on the brushes out before you start it, or you buy another alternator.
The worst thing that can happen, is you buy another one from Summit racing for $100.


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