C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Forged or ... not ?

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Old May 2, 2009 | 11:41 PM
  #21  
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Little background reading

http://kb-silvolite.com/article.php?action=read&A_id=38
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Old May 3, 2009 | 09:37 AM
  #22  
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i have a forged set of TRW's (if i remember correctly) and they are a bit noisy for about 3-4 mins. on a cold winter morning; once the engine warms up a bit they're quiet.

and i wouldn't really even register it as a complaint as far as i'm concerned.
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Old May 3, 2009 | 09:58 AM
  #23  
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Originally Posted by ChrisWhewell
I'm not disagreeing, but asking out of my own ignorance. When you gonna get that ? I'd be inclined to think one's motor has some serious issues if there were detonation occurring under full retard. I'd not expect detonation under full retard. enlighten me a little ? thanks
All it takes is a tank of bad gas on a trip.


The mahle power packs (forged)) are pretty quiet in my build
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Old May 3, 2009 | 10:00 AM
  #24  
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biggie in forged vs cast is what 'engineeer types' refer to as MEPS (mean effective piston speed)...MEPS is itself a misleading 'reference number' as the piston speed is ZERO at each end of its stroke and 'mean' (aka averaged) speed is a poor substitute for the real gremlin at work here, namely 'acceleration'...but longer engine strokes would require a higher average piston speed anyway, and thus giving a higher 'mean' speed 'number' for reference use, and easier to calculate than 'A'.

'acceleration' of the piston 'multiplies' the weight of the piston, and has resulted in many,many cases of actually 'pulling' the wrist pin out from the piston at high engine speed (rpm), resulting in total engine destruction...'cast' pistons will fail at lower engine speed than forgings, found (the hard way) to be about 5800 rpm with a 3.5'' stroke for the cast type.

hope this makes sense, tryin to put years of theory into a few words is not ez
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Old May 3, 2009 | 10:04 AM
  #25  
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Originally Posted by redrose
biggie in forged vs cast is what 'engineeer types' refer to as MEPS (mean effective piston speed)...MEPS is itself a misleading 'reference number' as the piston speed is ZERO at each end of its stroke and 'mean' (aka averaged) speed is a poor substitute for the real gremlin at work here, namely 'acceleration'...but longer engine strokes would require a higher average piston speed anyway, and thus giving a higher 'mean' speed 'number' for reference use, and easier to calculate than 'A'.

'acceleration' of the piston 'multiplies' the weight of the piston, and has resulted in many,many cases of actually 'pulling' the wrist pin out from the piston at high engine speed (rpm), resulting in total engine destruction...'cast' pistons will fail at lower engine speed than forgings, found (the hard way) to be about 5800 rpm with a 3.5'' stroke for the cast type.
hope this makes sense, tryin to put years of theory into a few words is not ez
Good point. We always seem to associate cast pistons with detonation damage, but they fail in other ways too.
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Old May 3, 2009 | 10:45 AM
  #26  
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Originally Posted by 383vett
Hypereutectic pistons are cast aluminum pistons with a higher silica content. As for the strength part, I think you might mean forged aluminum, right? I don't think anyone has made forged steel pistons. Kinda heavy wouldn't you think?


The 85s pistons are forged because they carried them over from the C3s. L98s suck. Lt1s are a smidge better IIRC?
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Old May 3, 2009 | 10:46 AM
  #27  
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Originally Posted by Red Tornado
i have a forged set of TRW's (if i remember correctly) and they are a bit noisy for about 3-4 mins. on a cold winter morning; once the engine warms up a bit they're quiet.

and i wouldn't really even register it as a complaint as far as i'm concerned.
If I had your motorr, I could care less if they were noisy. My foot would be burried in the accelerator 99.9% of the time so it wouldnt matter.
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Old May 3, 2009 | 11:47 AM
  #28  
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Originally Posted by Sorry Officer
If I had your motorr, I could care less if they were noisy. My foot would be burried in the accelerator 99.9% of the time so it wouldnt matter.
please don't be envious of my engine; there's nothing to be impressed with. cubes -- that's where the real deal is and that's where i screwed up. my bad, my lack of experience.

next time, if there is a next time, its gonna be a 427 out of the factory. ahh F it, why not a top fuelie dragster to go to work in

torque is king, the rest is numbers and empty boasting.
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Old May 3, 2009 | 12:27 PM
  #29  
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Originally Posted by 383vett
Hypereutectic pistons are cast aluminum pistons with a higher silica content.
currently hangin together a 406 with FORGED HYPEREUTECTIC pistons that were 'on my shelf'...'hypereutectic' actually only refers to the alum alloy, valued for low coeff of thermal expansion, not strength-- recently the terminology has been hijacked for sales hype by cast piston vendors.

btw, mfr reccomended skirt clearance for my forged h-u pistons is .0015'' MIN, have run these back/day at .006'' with no prob other than slight noise (piston slap) at cold start...a 'dummy' that 'redlines' this when cold could be sorry.

Last edited by redrose; May 3, 2009 at 12:33 PM.
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Old May 3, 2009 | 01:23 PM
  #30  
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Originally Posted by Red Tornado
please don't be envious of my engine; there's nothing to be impressed with. cubes -- that's where the real deal is and that's where i screwed up. my bad, my lack of experience.

next time, if there is a next time, its gonna be a 427 out of the factory. ahh F it, why not a top fuelie dragster to go to work in

torque is king, the rest is numbers and empty boasting.
that's why i did a 421. i will be making more power (especially tq) then the C6 Z06 in stock form.

did you sell that thing yet?
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Old May 3, 2009 | 01:34 PM
  #31  
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Originally Posted by 88BlackZ-51
that's why i did a 421. i will be making more power (especially tq) then the C6 Z06 in stock form.

did you sell that thing yet?
no, but its only a matter of time. and that i guarantee. too old of a car to keep, and i like that less every day.
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Old May 3, 2009 | 02:09 PM
  #32  
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Originally Posted by Red Tornado
i have a forged set of TRW's (if i remember correctly) and they are a bit noisy for about 3-4 mins. on a cold winter morning; once the engine warms up a bit they're quiet.

and i wouldn't really even register it as a complaint as far as i'm concerned.
Right, no cause for complaint and is normal with many forged pistons.

It's a matter of the expansion rate of the material the piston is made out of. Forged pistons expand more, so call for greater piston to wall clearance. So what you hear is piston slap that goes away once the piston heats up, expands and tightens the piston to wall.

GM tried to address complaints about that noise over the years in an attempt to keep customers 'happy campers'. GM seems to be quick to jump on the band-wagon of a new part when it seems to save them a few pennies. Many times this results in the new part being less able to handle high stresses.

I've also always hated GM's production tolerences too. Widening the tolerences saves them money, but results in a less than desirable engine build. It's the main reason I have never recommended a crate engine to anyone. Everything will arrive all clean and shiny, but you never REALLY know what you're getting.

Just my views.

Jake

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