C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Forged or ... not ?

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Old May 1, 2009 | 10:11 AM
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Default Forged or ... not ?

Check out the piston section on page 73 of the link below

http://www.s-series.org/htm/tech/GMP...ts/070-075.pdf

It says in the intro to that section, that the pistons are forged.

Someone recently suggested 10159438 pistons are not forged. My read is that the 10159436, pictured in the section that says they're forged, are the stock diameter version of the 10159438, which is a 30 over piston of the same.

any thoughts / clarifications ? Are these pistons forged as the GM catalog says, or not forged ?

thanks....
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Old May 1, 2009 | 10:24 AM
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Says they're forged aluminum, so i'm assuming that means hyperuretic pistons? They would be just fine for a stock replacement. If your looking for strength go with forged steel.
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Old May 1, 2009 | 10:36 AM
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Originally Posted by Demonic85
If your looking for strength go with forged steel.
For pistons?
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Old May 1, 2009 | 10:58 AM
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Note in this GM listing , forged pistons are marked as such.
The LTI/ZZ4 OEM pistons and OS replacements are Hypereutectic (high silicon) pistons

http://www.gmpartsdirect.com/perform...CATID=856.html
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Old May 1, 2009 | 11:04 AM
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Originally Posted by Demonic85
Says they're forged aluminum, so i'm assuming that means hyperuretic pistons? They would be just fine for a stock replacement. If your looking for strength go with forged steel.
Hypereutectic pistons are cast aluminum pistons with a higher silica content. As for the strength part, I think you might mean forged aluminum, right? I don't think anyone has made forged steel pistons. Kinda heavy wouldn't you think?
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Old May 2, 2009 | 09:32 AM
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Originally Posted by rodj
Note in this GM listing , forged pistons are marked as such.
The LTI/ZZ4 OEM pistons and OS replacements are Hypereutectic (high silicon) pistons

http://www.gmpartsdirect.com/perform...CATID=856.html
thanks. One test might be to take an old junk piston and pop the skirt with a hammer and see if it breaks easily.
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Old May 2, 2009 | 11:37 AM
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Originally Posted by 383vett
Hypereutectic pistons are cast aluminum pistons with a higher silica content. As for the strength part, I think you might mean forged aluminum, right? I don't think anyone has made forged steel pistons. Kinda heavy wouldn't you think?
I could have sworn that they used to make them, they're all aluminum alloy now. My mistake. I still wouldnt trust a hyper piston in any performance engine.
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Old May 2, 2009 | 11:50 AM
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Originally Posted by Demonic85
I could have sworn that they used to make them, they're all aluminum alloy now. My mistake. I still wouldnt trust a hyper piston in any performance engine.
Why is that ?

My read is that forged will withstand detonations better, but with the knock sensors and timing retard responsive thereto, isn't damage from detonation a non-issue ?
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Old May 2, 2009 | 11:58 AM
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Originally Posted by ChrisWhewell
Why is that ?

My read is that forged will withstand detonations better, but with the knock sensors and timing retard responsive thereto, isn't damage from detonation a non-issue ?
Not on a high performance engine (you can still have detonation with full spark retard)
I believe that if you're building a stock replacement engine go with the stock replacement hypers. Now if you're going to build a performance engine go for the forged. The stock shortblock is pretty darn stout. However, once you have it apart the money you save using hypers over springing for forged is a fools bargain.


Remember

Powerful, Cheap, Reliable ; pick two!





I have forged pistons in my 355.
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Old May 2, 2009 | 12:32 PM
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Originally Posted by aboatguy
Not on a high performance engine (you can still have detonation with full spark retard)
I believe that if you're building a stock replacement engine go with the stock replacement hypers. Now if you're going to build a performance engine go for the forged. The stock shortblock is pretty darn stout. However, once you have it apart the money you save using hypers over springing for forged is a fools bargain.

Remember

Powerful, Cheap, Reliable ; pick two!


I have forged pistons in my 355.
Forged is the only way to go.
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Old May 2, 2009 | 12:54 PM
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Originally Posted by aboatguy
.... (you can still have detonation with full spark retard)
.......
I'm not disagreeing, but asking out of my own ignorance. When you gonna get that ? I'd be inclined to think one's motor has some serious issues if there were detonation occurring under full retard. I'd not expect detonation under full retard. enlighten me a little ? thanks
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Old May 2, 2009 | 01:38 PM
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The 427 LS7 motor putting out 505 hp has cast hypereutectic pistons. When I was running a 383 I had these pistons with 11:1 compression and was running low 11's for quite a while and never had a problem. Because these pistons don't expand as much as forged pistons, they allow for tighter piston to wall clearance, better sealing and less wear. They are fine for most normally aspirated performance engines.
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Old May 2, 2009 | 01:44 PM
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Originally Posted by 383vett
The 427 LS7 motor putting out 505 hp has cast hypereutectic pistons. When I was running a 383 I had these pistons with 11:1 compression and was running low 11's for quite a while and never had a problem....... Because these pistons don't expand as much as forged pistons, they allow for tighter piston to wall clearance, better sealing and less wear. They are fine for most normally aspirated performance engines.
Thanks !!!
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Old May 2, 2009 | 02:26 PM
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Some versions require special (wide) piston to wall clearances due to their expansion rate. I believe it's Keith Blacks, but could be others too.

If the specified clearance isn't met, the piston will seize and fail. One engine builder complained about having a barrel full of fail Hyper-Us.

Under normal conditions they're fine. It just becomes an issue when they have to stand up to being really stressed: running lean, detonation, NOS, chargers, etc.

Jake

West Point ROCKS
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Old May 2, 2009 | 02:35 PM
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Originally Posted by JAKE
..... NOS, chargers.....

Jake

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Most definitely. The hypers would melt !!


I haven't messed with the funny gas yet. Where to put the tank in a C4 ???

Would be "cool" if you could run the AC using N2O as a refrigerant gas, then just run lines from the AC reservoir to the intake, on-demand, and re-charge the "AC" as-needed. Dreaming is free.
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Old May 2, 2009 | 02:37 PM
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Originally Posted by JAKE
Some versions require special (wide) piston to wall clearances due to their expansion rate. I believe it's Keith Blacks, but could be others too.

If the specified clearance isn't met, the piston will seize and fail. One engine builder complained about having a barrel full of fail Hyper-Us.

Under normal conditions they're fine. It just becomes an issue when they have to stand up to being really stressed: running lean, detonation, NOS, chargers, etc.

Jake

West Point ROCKS
My Keith Blacks had skirt clearance recommendatios from .0015-.006, based on how much cylinder pressure you would run. I ran mine for years at .002. They clucked a bit, but made good power and held up well.
Sprayed the snot out of them and ran many 10 second NOS runs until I finally wore out the ring seal. Other than being "slightly" noisy, I liked them.

My projects have always been "value engineered", so I have yet to own a forged piston, and have been quite lucky with cast and hypereutectic's.
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Old May 2, 2009 | 02:39 PM
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Originally Posted by ChrisWhewell
Most definitely. The hypers would melt !!


I haven't messed with the funny gas yet. Where to put the tank in a C4 ???

Would be "cool" if you could run the AC using N2O as a refrigerant gas, then just run lines from the AC reservoir to the intake, on-demand, and re-charge the "AC" as-needed. Dreaming is free.
Incorrect. Hypers do not melt, forged do.
Hyper and cast pistons are harder, and shatter like glass when the fail from detonation.
Lose a cast piston, and you often lose a motor. Lose a forged piston, and you typically lose a piston.
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To Forged or ... not ?

Old May 2, 2009 | 02:41 PM
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Originally Posted by Pete K
Incorrect. Hypers do not melt, forged do.
Hyper and cast pistons are harder, and shatter like glass when the fail from detonation.
Lose a cast piston, and you often lose a motor. Lose a forged piston, and you typically lose a piston.
Thanks for the correction. In that context, forged pistons could be viewed as engine insurance.
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Old May 2, 2009 | 02:44 PM
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Originally Posted by ChrisWhewell
Thanks for the correction. In that context, forged pistons could be viewed as engine insurance.
Perfect analogy.
All chevy rods are forged, but forged cranks and pistons are insurance.
No guarantees with forged, but better odds.
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Old May 2, 2009 | 03:54 PM
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There's more to it than just "forged". Some are forged from 4032 some are forged from 2618. 4032 pistons have silicon, 2618s have very little.
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