C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

H Retractable headlight problem

Thread Tools
 
Search this Thread
 
Old Nov 1, 2009 | 09:40 PM
  #1  
J H's Avatar
J H
Thread Starter
Instructor
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Oct 2002
Posts: 218
Likes: 4
From: Durham NC
Default H Retractable headlight problem

The left headlight on my 85 begins to open and then stops about midway. I can push it open the remaining portion of the way with the motor helping a bit. What problem do you think I have? Bad motor or bad gears? The white gear was replaced about 6 years ago (maybe less). The black gear was not replaced at that time.
Reply
Old Nov 3, 2009 | 10:16 AM
  #2  
josephf31's Avatar
josephf31
Pro
10 Year Member
 
Joined: Mar 2008
Posts: 579
Likes: 2
From: High Bridge New Jersey
Default My guess

Originally Posted by J H
The left headlight on my 85 begins to open and then stops about midway. I can push it open the remaining portion of the way with the motor helping a bit. What problem do you think I have? Bad motor or bad gears? The white gear was replaced about 6 years ago (maybe less). The black gear was not replaced at that time.
would be the gears.
Reply
Old Nov 3, 2009 | 10:21 AM
  #3  
jhammons01's Avatar
jhammons01
Le Mans Master
10 Year Member
 
Joined: May 2006
Posts: 9,226
Likes: 9
From: Irvine Ca
Default

^^Not Necessarily, if there is no grinding occuring (which you seem to know enough about the gears) I'd say you have motor that is getting tired. It happens ya know.

Look in the old part of your town, you may find a guy that rewinds electrical motors.

You may also inspect the wiring, it may be corroding 'causing a low voltage situation
Reply
Old Nov 3, 2009 | 10:25 AM
  #4  
J H's Avatar
J H
Thread Starter
Instructor
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Oct 2002
Posts: 218
Likes: 4
From: Durham NC
Default

Thanks. I have the gears ordered and will install as soon as they come in.
Reply
Old Nov 3, 2009 | 07:21 PM
  #5  
Red C4 n VA's Avatar
Red C4 n VA
5th Gear
 
Joined: Nov 2009
Posts: 5
Likes: 0
From: Virginia
Default

I had a similar problem with my headlight (89 model) and was told it might be the bushings. I found this great article on Corvette Fever --
Make Your C4 See Well
Five Bucks Can Cure Your C4’s Lazy Eye
http://www.corvettefever.com/howto/33098/index.html

Also, I see in the article they do call out gears for 84-87.

Last edited by Red C4 n VA; Nov 3, 2009 at 07:26 PM.
Reply
Old Nov 3, 2009 | 08:32 PM
  #6  
J H's Avatar
J H
Thread Starter
Instructor
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Oct 2002
Posts: 218
Likes: 4
From: Durham NC
Default

Thanks, but the 85 does not have those "bushings", it has gears that have to be replaced.
Reply
Old Nov 4, 2009 | 02:29 PM
  #7  
steve2001sh's Avatar
steve2001sh
Intermediate
 
Joined: Jun 2008
Posts: 43
Likes: 0
From: Franklin TN
Default

You may want to try watching it closely with the hood up while it flips too. I noticed one of the arms hitting the motor and getting stuck. It turns out one of the mounting screws had fallen out and was allowing flexing of the assembly.

I also had to replace the bushings (mine has them) the first time around. My old trans am needed new gears... What is wrong with GM and headlights?
Reply
Old Nov 4, 2009 | 02:40 PM
  #8  
jhammons01's Avatar
jhammons01
Le Mans Master
10 Year Member
 
Joined: May 2006
Posts: 9,226
Likes: 9
From: Irvine Ca
Default

J H, if you do not hear any grinding or clicking....why would you go after the gears??

To the "others" the "bushing" replacement is for the later years. The early years grind down the gears.....be careful when you advise someone to replace bushings when they have an earlier C4.......What year did they switch?? Search button is your friend.

J H, look for binding as well. The Bucket can freeze up to one side and it binds a bit. Not sure why...but my left one did that...I just spray lubed it on the none motor side of the pivot point and it stopped binding.

Last edited by jhammons01; Nov 5, 2009 at 12:15 PM.
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-1

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-2

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-3

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
story-4

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-5

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-6

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-7

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-8

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-9

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
Old Nov 4, 2009 | 04:10 PM
  #9  
J H's Avatar
J H
Thread Starter
Instructor
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Oct 2002
Posts: 218
Likes: 4
From: Durham NC
Default

I just finished replacing the gears. When I opened the motor it was obvious that the gears were not the problem. But since I was already in there, I replaced then anyway. I put everything back together and still the same problem. It really sounds like the motor is bad or not getting proper current flow. I did have a broken wire which I fixed, but still little rotation. The light will sometimes go about 1/2 way open and stop. WHen I turn the lights off, it closes as it is supposed to do. I now think the motor might be bad. I'll keep researching this until I get to the real solution.
Reply
Old Nov 4, 2009 | 06:06 PM
  #10  
Inlove's Avatar
Inlove
Instructor
 
Joined: Mar 2003
Posts: 110
Likes: 0
Default

This may be off base but have you moved anything in the "headlight well" lately? When I inadvertently left the radiator overflow hose in the way of the headlight I had the same issue you are describing, although the other side. Like I said this could be off base but it's a thought???
Reply
Old Nov 4, 2009 | 06:30 PM
  #11  
J H's Avatar
J H
Thread Starter
Instructor
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Oct 2002
Posts: 218
Likes: 4
From: Durham NC
Default

Thanks, but there are no obstructions, etc. It seems like now there is not enough torque to raise the lamps all the way up. I do hear the motor "straining", but no movement after a certain point.
Reply
Old Nov 5, 2009 | 12:17 PM
  #12  
jhammons01's Avatar
jhammons01
Le Mans Master
10 Year Member
 
Joined: May 2006
Posts: 9,226
Likes: 9
From: Irvine Ca
Default

Did you lube the pivot points? Try some dry graphite in the pivot points and see what you get.
Reply
Old Nov 5, 2009 | 12:52 PM
  #13  
J H's Avatar
J H
Thread Starter
Instructor
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Oct 2002
Posts: 218
Likes: 4
From: Durham NC
Default

Yes, I did lube the pivot points. I worked with it a long time this morning and found that the motor is just worn out. The brushes are worn to the point where they are not making good contact. If I touch the brushes and pish them in a bit, the motor runs good and strong. For not I have both lights in the up position. I am looking for the best deal on a replacement motor. The best I have seen so far has been the rebuilt motors that Ecklers sells for $159.00 after the core has been turned in.
Reply
Old Nov 5, 2009 | 02:43 PM
  #14  
jhammons01's Avatar
jhammons01
Le Mans Master
10 Year Member
 
Joined: May 2006
Posts: 9,226
Likes: 9
From: Irvine Ca
Default

Try someone that rewinds Motors....here is one near you.

Southern Electric Motor Co Inc
602 N Mangum St, Durham, NC
(919) 688-7879‎

Central Electric Motor Co
Durham Fwy, Durham, NC
(919) 644-1180‎

Pull that motor out and take it over there. I promise you, if they know their craft they'll fix you up in no time.

Here is one:
Jims Electric Motor Repair
3601 Carpenter Pond Rd
Durham, NC 27703

Jims Electric Motor Repair Business Information

Jims Electric Motor Repair is a private company categorized under Armatures-Repair and Rewinding and located in Durham, NC. Current estimates show this company has an annual revenue of $54,000 and employs a staff of approximately 1.

Last edited by jhammons01; Nov 5, 2009 at 02:47 PM.
Reply
Old Nov 5, 2009 | 03:26 PM
  #15  
J H's Avatar
J H
Thread Starter
Instructor
20 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Oct 2002
Posts: 218
Likes: 4
From: Durham NC
Default

Thanks a bunch. I'll give these referrals a call.
Reply

Get notified of new replies

To H Retractable headlight problem





All times are GMT -4. The time now is 03:46 AM.

story-0
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-1
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-2
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-3
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE
story-4
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-5
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-6
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-7
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-8
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-9
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE