Idle problem - part 2 (long)
Thanks for all the great replies.
:)
[Modified by Mike263, 9:37 PM 4/11/2002]
Don't forget about what I said about the gaskets. There a total of six gaskets for the runners, two for the top (runners to plenum) and four for the bottom (runners to intake manifold base).
A quick look and you'd think they are interchangable side to side, but two of them aren't. If you mistakenly installed these two on the wrong side of the engine you'll get a vacuum leak and bad idle.
Another source is where the injector fits into the mainfold base. There are rubber "O" rings used to seal those spots, but sometimes the "O" ring can be left off, cracked or not seated properly. Spray some injector cleaner where all 8 enter the manifold and see if there's a idle change.
Check the power brake booster vacuum fitting where it screws into the plenum at driver's side rear. Could be a small leak there.
Underside of throttle body has a vacuum port (toward driver's side); check that the hose in connected there, also the EGR vacuum hose under the plenum.
Keep us posted.
Jake
All vacuuum lines are connected and I replaced almost all of them - vacuum tested each line. Can't tell about the brake booster - it looks ok.
Spraying throttle body cleaner around each injector didn't make any difference - no leaks found.
I have the stock fuel pressure regulator - not adjustable. Pressures check within spec. for stock.
Another data point: I set my base idle after the reinstall of the injectors. When I cranked the car up with the IAC closed and unplugged, the erratic idle was present! So it has nothing to do with the IAC.
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Hope this helps.
Hope this helps.
I also replaced the MAF relays, to play it safe. Then I adjusted the minimum (base) idle with the new MAF.
The problem appears to have been fixed!!! WAHOO!
The old MAF (a rebuilt one about a year old) did not cause any error codes.
The biggest clue was the surging idle when the IAC was unplugged. This time (new MAF), with the IAC unplugged, I had a nice steady idle.
:)
If you have doubts, remove the rocker arms completely from the suspected cylinder and make sure the piston is as close to TDC as you can estimate it.
Then, all you should hear is air escaping past the rings into the crankcase,which is normal.
If compressed air is still heard coming through the exhaust header, even with the rockers off and piston at TDC, well, you've got a leaking exhaust valve problem.
Keep us posted on what you find.
Jake














