C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Fuel Pressure Drops after key "on"

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Old Sep 9, 2010 | 01:43 PM
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Default Fuel Pressure Drops after key "on"

Hey guys,

So i am back at school all settled in, bummer is the vette is back at home! No where safe to keep it in good ole New Haven CT.

The last project I was addressing was the fuel pressure issues. Anyways I installed an electric sending unit on the fuel rail so I can get an accurate guage reading right in the cab. It was a pretty straight forward install and I think is working great.

So here is the problem. When i turn the key to "on" without a crank the pressure jumps to about 50PSI, and then over about 2-3 seconds falls down to damn near 0PSI. So its not holding. Is that normal? The car starts after a few cranks and runs fine....

Thoughts?
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Old Sep 9, 2010 | 03:19 PM
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Not normal.
Time to pinch the fuel lines above tank to isolate the pressure loss area. Mine was the pulsator, directly above fuel pump. Replaced it with a piece of fuel injection hose and 2 clamps.

http://members.shaw.ca/corvette86/Fu...mDiagnosis.pdf
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Old Sep 9, 2010 | 04:52 PM
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Originally Posted by AGENT 86
Not normal.
Time to pinch the fuel lines above tank to isolate the pressure loss area. Mine was the pulsator, directly above fuel pump. Replaced it with a piece of fuel injection hose and 2 clamps.

http://members.shaw.ca/corvette86/Fu...mDiagnosis.pdf
Mine was the fuel pump check valve so I replaced the fuel pump...
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Old Sep 9, 2010 | 04:55 PM
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Who the hell knows what mine is

I've NEVER seen ANY car that had as many fuel issues as these do
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Old Sep 9, 2010 | 04:59 PM
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Originally Posted by RetiredSFC 97
Who the hell knows what mine is

I've NEVER seen ANY car that had as many fuel issues as these do
What, no luck with the new injectors?
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Old Sep 9, 2010 | 05:06 PM
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Originally Posted by dogfish246
What, no luck with the new injectors?
Nope. Jon and I are thinking the thing might be possessed

I can't find any fuel leaking anywhere but the tests keep pointing to injectors. That's why I replaced the diaphram and pump again because I couldn't believe it was the injectors and I still don't think it's the injectors.

Theres a leak somewhere and I'll find it but it's like looking for a needle in a hay stack. I'm planning on replacing the EGR so then I'll have a chance to look more closely at the fuel rail seals. But I checked that before I put everything back together.

If I didn't love this car so much I'ld be trading it for a new camaro.
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Old Sep 10, 2010 | 01:24 AM
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Originally Posted by RetiredSFC 97
Nope. Jon and I are thinking the thing might be possessed

I can't find any fuel leaking anywhere but the tests keep pointing to injectors. That's why I replaced the diaphram and pump again because I couldn't believe it was the injectors and I still don't think it's the injectors.

Theres a leak somewhere and I'll find it but it's like looking for a needle in a hay stack. I'm planning on replacing the EGR so then I'll have a chance to look more closely at the fuel rail seals. But I checked that before I put everything back together.

If I didn't love this car so much I'ld be trading it for a new camaro.
How'd you go about testing the injectors?

Jake
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Old Sep 10, 2010 | 06:32 PM
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Originally Posted by JAKE
How'd you go about testing the injectors?

Jake
Done everything but lift them out and look for leaks. But they're brand new so I doubt they're bad.

Gonna take the plenum off tomorrow so I can get a better looksee at all the connections and the injectors themself.

Probably call Jon and discuss with him.
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Old Sep 10, 2010 | 08:52 PM
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Go ahead and lift them out. With them attached to the fuel rail, turn the ignition key on. The fuel pump will start for about 2 seconds, enough to pressurize the system. If you are losing pressure, and it's not leaking out of the injectors that you are looking at with a dark rag under each injector so you can tell if any are leaking, then it must be the fuel pump if you have replaced the fpr and pinched the line.
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Old Sep 11, 2010 | 12:45 PM
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Originally Posted by 383vett
Go ahead and lift them out. With them attached to the fuel rail, turn the ignition key on. The fuel pump will start for about 2 seconds, enough to pressurize the system. If you are losing pressure, and it's not leaking out of the injectors that you are looking at with a dark rag under each injector so you can tell if any are leaking, then it must be the fuel pump if you have replaced the fpr and pinched the line.
Right! You can also apply 12V to the fuel pump wire in the engine compartment to cause the fuel pump to continually run. That'll give you more time to ID any leaking injector.

Jake
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Old Sep 12, 2010 | 03:01 PM
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Originally Posted by RetiredSFC 97
Nope. Jon and I are thinking the thing might be possessed

I can't find any fuel leaking anywhere but the tests keep pointing to injectors. That's why I replaced the diaphram and pump again because I couldn't believe it was the injectors and I still don't think it's the injectors.

Theres a leak somewhere and I'll find it but it's like looking for a needle in a hay stack. I'm planning on replacing the EGR so then I'll have a chance to look more closely at the fuel rail seals. But I checked that before I put everything back together.

If I didn't love this car so much I'ld be trading it for a new camaro.
Have you made any progress?

I also have a 90' with the same issues that you are experiencing with yours. I discovered the problem back in April and I'm just now getting around to trying to fix it. Link to my thread....
http://forums.corvetteforum.com/c4-t...tor-d-c-s.html
I pulled my injectors today and will be returning them to FIC this week for testing.

Originally Posted by 383vett
Go ahead and lift them out. With them attached to the fuel rail, turn the ignition key on. The fuel pump will start for about 2 seconds, enough to pressurize the system. If you are losing pressure, and it's not leaking out of the injectors that you are looking at with a dark rag under each injector so you can tell if any are leaking, then it must be the fuel pump if you have replaced the fpr and pinched the line.
If he has Bosch's installed without the retaining clips, is there a chance the injectors will pop out or the rail?
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Old Sep 12, 2010 | 03:40 PM
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Originally Posted by EastCoastHD
Have you made any progress?



If he has Bosch's installed without the retaining clips, is there a chance the injectors will pop out or the rail?
Absolutely
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Old Sep 12, 2010 | 10:56 PM
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Originally Posted by JAKE
Right! You can also apply 12V to the fuel pump wire in the engine compartment to cause the fuel pump to continually run. That'll give you more time to ID any leaking injector.

Jake
Where is this wire? I have a 91 and my service manual mentions it but never zero's in on it's location or how to use it. Unlike earlier C4's, there is no provision in the ALDL to run the fuel pump. I've been looking for it for years.
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