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Old Sep 16, 2010 | 02:46 PM
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Default Vacum Issues

Hi, on my '85, this year I've had the heads off and the gearbox out, so not driven it much at all.

Having been back in the driving seat recently, I've found that the cruise control doesn't work and the air from the heater isn't getting through very well. I think both may be down to vacum, even the heater as the air flaps move under vacum. What do I need to look for and where?

Thanks in advance.
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Old Sep 16, 2010 | 04:43 PM
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Check the vacuum lines on the back of the manifold near the distributer. One goes inside the car for the HVAC system.
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Old Dec 9, 2010 | 06:29 PM
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Just reading my manual as I'm looking to replace my injectors and it shows the two vacuum lines at the rear right hand of the plenum.

I'm trying to get more of an understanding of the vacuum system. Which out which of the two is for the HVAC and what does the other one do?
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Old Dec 9, 2010 | 06:54 PM
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One goes to the HVAC and cruise (I think) and the other goes to the fuel pressure regulator. The one for the fuel pressure regulator slighltly increases fuel pressure with increased throttle.
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Old Dec 9, 2010 | 06:56 PM
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Originally Posted by Siveck
One goes to the HVAC and cruise (I think) and the other goes to the fuel pressure regulator. The one for the fuel pressure regulator slighltly increases fuel pressure with increased throttle.
Thanks. I see, so, could explain why my heater flaps don't move anymore and the cruise doesn't work. When I switch the fan on with the slider, I take it there is a switch that electrically selects the fan on, but how does it work with the vacuum making the air flap change position?
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Old Dec 9, 2010 | 07:01 PM
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I think that there are little vacuum actuators at each flap. Follow the vacuum line from the rear of intake plenum and see if there it a tee with a built in check valve(Where it splits to go to hvac and cruise.). Not sure if an '85 has one of these, but it is a common issue for that tee to break or not function correctly.
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Old Dec 9, 2010 | 07:39 PM
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Originally Posted by Ant1981
Which out which of the two is for the HVAC
Doesn't matter ;both see engine vac.
Line for HVAC runs to one way valve by dist





Rear line from valve goes to a plastic tube that is part of the wiring harness on firewall ,
to supply vac inside for HVAC controls.

Side port from valve goes to a T where it splits to the cruise unit and the rubber line continues along the inner wheel well to the vac ball under head light

Originally Posted by Ant1981
what does the other one do?
Supplies vac for Fuel pressure reg and AIR



Last edited by vetteoz; Dec 9, 2010 at 07:42 PM.
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Old Dec 9, 2010 | 08:05 PM
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Excellent information and diagram there, thanks. Looks like I should be able to trace the vac lines then, as obviously they've been disturbed and it's a good time to do so when doing my injectors.
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Old Dec 9, 2010 | 09:22 PM
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Originally Posted by vetteoz
Doesn't matter ;both see engine vac.
Line for HVAC runs to one way valve by dist





Rear line from valve goes to a plastic tube that is part of the wiring harness on firewall ,
to supply vac inside for HVAC controls.

Side port from valve goes to a T where it splits to the cruise unit and the rubber line continues along the inner wheel well to the vac ball under head light


Supplies vac for Fuel pressure reg and AIR


Wow... Awesome detail... Thanks for the info from myself also.. I have a vac leak somewhere myself and I am going to check these 2 myself when I get it back.. Thanks again
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Old Dec 9, 2010 | 09:42 PM
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Originally Posted by cutnitclose
. I have a vac leak somewhere myself and I am going to check these 2 myself when I get it back.
Be VERY carefull handling the short plastic HVAC line out of the harness.
Gets brittle with age and commonly breaks off flush with the harness so you have to dismantle the harness to get enough length out to make a new connection
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Old Dec 11, 2010 | 11:42 AM
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Right, I've taken some photos today as I'm doing a job and I've this is what I've got....








It shows my vacuum pipes taking a different route to some of the other diagrams shown above. So I've still yet to find out why the HVAC flap and cruise stopped working after the head gasket job, as everything appears to be connected, although I'm not sure if they're connected as they should be, I can't remember what it was like before as it wasn't me who did the heads.



Edit, here's the best photo I can find of before the heads, just look at those vacuum lines at the rear of the plenum!




And here's a close up



And compare that with todays (below), it clearly shows that the garage has put it back together wrong! I'd like to be able to sort this out myself, but I have no other information of how it was, the best photos I've got are what I've taken today.


Last edited by Ant1981; Dec 11, 2010 at 12:28 PM.
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Old Dec 11, 2010 | 03:03 PM
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I'm not sure if I'm reading this right, but it looks as though the garage have put the one way valve in the wrong way, cruise and HVAC lines are going to it, but they're connected to the fuel pressure reg, rather than out of the plenum and to the cruise and HVAC.

And as for the other output from the plenum, I've got to work out how it gets to the fuel pressure reg as it should and the air switching valve and air control valve on the diagram (will have to find out what that valve is too and where)

I do know that the belt driven air pump was disabled when the heads were done as over here we don't need it for emissions, so I think somewhere along the lines there is why the vacuum wasn't put back right.

Last edited by Ant1981; Dec 11, 2010 at 03:38 PM.
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Old Dec 11, 2010 | 05:35 PM
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Air control valve and air switching valve, are they on the air pump?
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Old Dec 13, 2010 | 05:46 AM
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Vetteoz

Thanks for the vacuum diagram. I saved it for future reference.

Mike
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Old Dec 13, 2010 | 07:12 AM
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Originally Posted by Ant1981
I do know that the belt driven air pump was disabled .
Run a new rubber line from one intake port to fuel reg
Connect line from one way valve to other intake port.
Done
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Old Sep 7, 2013 | 10:11 AM
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I'm replaceing the injectors and didn't take pictures of my 85 befor I dismanteled everthing.
I'm stuck in the past and forget my phone is also a camera so thanks this is going to be a big help
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Old Sep 8, 2013 | 03:07 AM
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That vacuum diagram is for a later '80s C4. I think it changed to that format in 1987.

The '85 has the EGR solenoid mounted on the passenger side rear of the intake manifold, as shown in the pictures above.

Another change from that diagram is that the PCV valve and canister purge vacuum come from the same source on the intake manifold next to the cold start injector.

From what I can see in the pictures, it looks like the two vacuum sources on the rear of the plenum are connected together. This is definitely wrong, as you observed. On my car the front vacuum port goes to the A.I.R. valve solenoids and also to the fuel pressure regulator. The rear vacuum port goes around the front of the distributor to the vacuum check valve shown in vetteoz's picture (that is a great picture and shows it perfectly).

Last edited by Cliff Harris; Sep 9, 2013 at 01:55 AM.
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Old Sep 8, 2013 | 09:37 AM
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Originally Posted by vetteoz
Doesn't matter ;both see engine vac.
Line for HVAC runs to one way valve by dist





Rear line from valve goes to a plastic tube that is part of the wiring harness on firewall ,
to supply vac inside for HVAC controls.

Side port from valve goes to a T where it splits to the cruise unit and the rubber line continues along the inner wheel well to the vac ball under head light


Supplies vac for Fuel pressure reg and AIR



Oz: Is this diagram for a late '86 convertible as well? The previous owner must have replaced my upper radiator shroud at some point, and wound up putting on a 1987 part instead of a 1986 part. My emissions decal stats it meets requirement for a 1987 vehicle. Just wanted to make sure the '86's and '87's were the same before I changed over a few of the lines that looked like the previous owner may have screwed up on..........

Regards, Chris
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Old Sep 9, 2013 | 01:59 AM
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This the vacuum diagram for my '86. The main difference between mine and the previous diagram is the vapor canister is connected to the same vacuum source as the PCV:

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Old Sep 12, 2013 | 04:49 PM
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Had the same problem with my 94 coupe: air was NOT blowing through dash vents and my cruise control didn't work. I solved both issues by replacing that plastic check valve (which was cracked) -- $4 at Auto-Zone.
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