C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

New Injectors - Fitting

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Old Dec 13, 2010 | 02:29 PM
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Default New Injectors - Fitting

Well, tomorrow should see me fitting my Bosch III injectors from FIC.

I notice their instructions say to fit the injectors to the engine first, THEN put the rail on.

Which all sounds fine, but how will I know I have a good fit into the rails? I'm hoping to have the car back together tomorrow and I'm just a little apprehensive as I don't want any leaks.
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Old Dec 13, 2010 | 02:39 PM
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If the o-rings are in the same position as your old injectors (same length), you should be good to go. I use vasoline on the o-rings and attach my injectors to the fuel rail first. I can't see why it would make a difference which end goes in first. Good luck.
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Old Dec 13, 2010 | 02:47 PM
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I went exactly by the directions Jon sent and have no problems. They will tighten down when you secure the fuel rail.

I used normal dish soap but the vaseline thing sounds good as well. make sure you gently rock them into place.

And when you're done make sure you do another pressure check, and visibly look for any leaking by using a paper towel around all contact points. At least that's what I did.

One reason why you should put them in the manifold first is because it's easier to put the rail on and rock it as you do so than it is to insert them into the rail first and rock them on.

But there's always different ways to do the same thing, but there always has to be a procedure as well and that's what Jon recommends.

Hang onto the instruction sheet with your paperwork so future owners and/or mechanics understand what you have and how to take them off and replace if need be.

JMO and 2 cents. Good luck!

Last edited by RetiredSFC 97; Dec 13, 2010 at 02:53 PM.
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Old Dec 13, 2010 | 02:55 PM
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Cool thanks guys, I guess I'll do the same then, just wanted to be sure. I'll put the injectors into the intake, then gently rock the rail into place, with some oil or vasolene.
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Old Dec 13, 2010 | 06:01 PM
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Originally Posted by Ant1981
Cool thanks guys, I guess I'll do the same then, just wanted to be sure. I'll put the injectors into the intake, then gently rock the rail into place, with some oil or vasolene.
I believe the reason you put them into the intake first is because there is a larger o-ring ( second one up) used for head spacing the injector. If you put them into the rail first you would have to pull each one down until it seated on that o-ring and this would be alot of extra movement of the injector that isn't really necessary..My 2 cents..WW
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Old Dec 13, 2010 | 06:04 PM
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Originally Posted by 383vett
If the o-rings are in the same position as your old injectors (same length), you should be good to go. I use vasoline on the o-rings and attach my injectors to the fuel rail first. I can't see why it would make a difference which end goes in first. Good luck.
The reason the Bosch 3 goes in the intake first is since they don't use clips and if you put them in the rail first, most people will not know how far to insert them. So, when they pull the injector down to meet the champher on the manifold the orings have a tendency to tulip causing a distortion of the ID of the oring creating a potential leak. By setting them in the manifold and sliding the rail down puts the injector at the proper depth in the rail with no further movement
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Old Dec 13, 2010 | 06:06 PM
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Cool, thanks. So when they go into the intake manifold first, do I push them in as far as they can go?
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Old Dec 13, 2010 | 06:09 PM
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Originally Posted by Ant1981
Cool, thanks. So when they go into the intake manifold first, do I push them in as far as they can go?
Just insert them till they seat firmly
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Old Dec 13, 2010 | 06:10 PM
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Originally Posted by FICINJECTORS
Just insert them till they seat firmly
That sounds good
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Old Dec 14, 2010 | 04:42 AM
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And are the gaskets meant to go on dry?
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Old Dec 14, 2010 | 07:31 AM
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Originally Posted by Ant1981
And are the gaskets meant to go on dry?
yes they are..
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Old Dec 14, 2010 | 09:18 AM
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Right, the car is back together.

I fired it up and it started after only a few seconds and run a bit fast, at around 1000rpm.

Now, it just won't settle down, sometimes wanting to die, the idle is a bit erratic at times I'm having to give it some throttle to keep it going.

Also, sounds different also, quite more throaty, which makes me wonder if she's misfiring?
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Old Dec 14, 2010 | 10:01 AM
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Might I have disturbed something on the throttle body?

Say if I take the car out and it runs alright, then fuel and ingnition should be ok. I'm was wondering about the IAC, but then sometimes the rpms are a bit high.

On times when it does settle, it runs at about 550rpm then jumps to about 650.

I've gone over everything, all vacuum hoses are plugged in, all electrical connectors that were removed from the throttle body and injectors are in.
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Old Dec 14, 2010 | 10:08 AM
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did you unplug power from the ECM to "reset" it before you started the engine with the "new" injectors installed?

Once the engine is started (after the ECM "reset") let it warm up (several minutes) on its own before you hit the throttle.

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Old Dec 14, 2010 | 10:24 AM
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Double check all of your work. It could be a vacuum leak somewhere.

After I installed the Bosch III's, the L98 fired up and ran perfectly.
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Old Dec 14, 2010 | 10:24 AM
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I didn't do the reset. Where would I find the plug for that? Thanks.
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Old Dec 14, 2010 | 10:26 AM
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Just disconnect the Battery for about 15 minutes.
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To New Injectors - Fitting

Old Dec 14, 2010 | 10:26 AM
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I've checked all vac pipes, going where they should be. All plugs are back. Maybe that EMC reset will do it for me.
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Old Dec 14, 2010 | 10:27 AM
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Originally Posted by GKK
Just disconnect the Battery for 10 minutes or so.
Oh, well I've had that red key off whilst I did the entire job, so that pretty much did disconnect the battery.
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Old Dec 14, 2010 | 10:30 AM
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Did your engine run normally before the injector swap? If not, your engine could have other issues.
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