C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

NEW ENGINE, trying to breakin, SURGING

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Old Feb 20, 2011 | 05:46 PM
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Default NEW ENGINE, trying to breakin, SURGING

1990, 388, 9:1 comp, AFR 195s ,Comp 280xfi, superram,30lbs, 58mm t/b, no emissions or egr, pcmforless chip.

I got it running and changed the oil, it is idling at 1,100 rpm. It stalls sometimes when idling. It also smell like it is running rich, and it is backfiring once in a while when idling and on deceleration.

When I took it for a ride to set the rings I gave it half throttle and it would surge badly from 2000 rpm and up. The check engine light is also on. At about a 1/8 throttle it wont surge.

It is throwing a code 24, 14

Also it will not surge when I rev it up in neutral.

I only drove it around the block, I dont want to continue driving it and ruin the engine.

Any advice you can give would help, I have spent everyday for over a year on this build. Thanks

Last edited by Doughboy2k3; Feb 20, 2011 at 06:19 PM.
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Old Feb 20, 2011 | 06:14 PM
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I feel for you I am still trying to get my rebuild 100%.

First make sure you have no vacume leaks My end up beening a pice of tape that got stuck between the intake base and the runners was where my leaked.

I had Issues with the Idle Air Control Valve (IACV) Could not get the car to Idle change this out much better.

I also have full lenght headers I had to go with a heated O2 sender the 1 wire was not getting hot enought.

For me one step at a time I almost there my self.
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Old Feb 20, 2011 | 06:30 PM
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Timing is off, plug wires are crossed, or the tune is bad.
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Old Feb 20, 2011 | 06:40 PM
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Ditto on above, all of it. What converter are you running by the way?


How did you come up with 9-1? What H Gasket piston and head CC?
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Old Feb 20, 2011 | 06:48 PM
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If any or all 8 spark plugs are fouled out,

You will go crazy trying to find out whats wrong yet and retune your engine.

Speak from experience years ago when younger in my 20's.

There is a reason why a spark plug(s) fouled out if that has happened.

BR
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Old Feb 20, 2011 | 07:04 PM
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Do you guys think the TPS not being set properly will cause this?
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Old Feb 20, 2011 | 08:37 PM
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Check the tps with the motor off (easy to do), then recheck plug wiring, recheck timing and check the fuel pressure.
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Old Feb 20, 2011 | 08:45 PM
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Originally Posted by Doughboy2k3
Do you guys think the TPS not being set properly will cause this?
'90 is self-zero'ing below 1v.

For the TPS to be off, there would have to be an issue with the sensor, the wiring, or the minimum air screw
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Old Feb 20, 2011 | 09:03 PM
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You get to the point you feel like a Dog chasing it's own tail LOL.
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Old Feb 20, 2011 | 09:09 PM
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Originally Posted by Marv02
You get to the point you feel like a Dog chasing it's own tail LOL.
LOL.

I think anyone that buys a used C4 feels that way sooner or later.

But the effort is still worth it.
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Old Feb 20, 2011 | 09:18 PM
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Originally Posted by 96GS#007
'90 is self-zero'ing below 1v.

For the TPS to be off, there would have to be an issue with the sensor, the wiring, or the minimum air screw
I never set me IAC and I just read the reading off the tps was .41. I am going to set my IAC the TPS.

I also check my wires and they are good. My timing is also set to 6 with the timing wire pulled.

I removed my plugs and they are very fouled. Perhaps as a result of all of the oil I coated the cyl with prior to installing the heads. I just purchased new plugs a hour ago.

I found the breather hose going from the valve cover into the t/b was very loose perhaps causing a leak. I will cut it back and make sure it is secure.

Thank you for all of the replies so far. And any other replies will be greatly appreciated. Thanks Walt

Last edited by Doughboy2k3; Feb 20, 2011 at 09:22 PM.
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Old Feb 20, 2011 | 09:26 PM
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Old Feb 21, 2011 | 02:23 PM
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Old Feb 22, 2011 | 04:00 AM
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I have not had a chance to start it yet. It is pretty loud and I have to wait for the daytime.
I found out my 90 does not have a adjustable tps. I am unable to get it above .41 closed and 3.45 at wot. I have tried two seperate tps's with the same result. Is this normal? Thanks for the replies.
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Old Feb 22, 2011 | 06:01 AM
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Originally Posted by Doughboy2k3
I found out my 90 does not have a adjustable tps. I am unable to get it above .41 closed and 3.45 at wot. I have tried two seperate tps's with the same result. Is this normal?
no it's not normal...first what is the idle rpm in the tune? Get it to operating temp. set the IAC counts to +/-40, and recheck base timing to 6*. I would also be looking for any vacuum leaks. If it is still that rich then probably the 02 is fouled out by now, the tune needs to be worked more, and it will run poorly.
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Old Feb 22, 2011 | 04:55 PM
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Originally Posted by mseven
no it's not normal...first what is the idle rpm in the tune? Get it to operating temp. set the IAC counts to +/-40, and recheck base timing to 6*. I would also be looking for any vacuum leaks. If it is still that rich then probably the 02 is fouled out by now, the tune needs to be worked more, and it will run poorly.
Called pcmforless today and had them go over the intial data i sent them. They read it back and it checked off good. They said my idle should be about 1k with the cam i am running.

The car runs so rich I cant get it to idle with the iac disconnected.

I replaced the CTS and I still keep throwing a code 14 as soon as it fires. Code 14 is (high temp indicated) on the coolant temp sensor (cts).

Do you think if the car believed it was overheating it would go into limp mode causing it to run so rich?
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Old Feb 22, 2011 | 06:13 PM
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Originally Posted by Doughboy2k3
The car runs so rich I cant get it to idle with the iac disconnected.
I set IAC using a scanner or data master to around 40 cts. at operating temp and at idle in park. When you do it this way there is no need to disconnect the IAC.
I replaced the CTS and I still keep throwing a code 14 as soon as it fires. Code 14 is (high temp indicated) on the coolant temp sensor (cts). Do you think if the car believed it was overheating it would go into limp mode causing it to run so rich?
It's possible, but I don't think it would go into limp home based on that directly. If the CTS is faulty that can cause excess fuel because some of the fueling tables are based on coolant temp.... of course depending how Alvin has those tables tweaked.
I would also look at the 02 mv. on the data master after the car enters closed loop. If you see the m.volts saying the same with little or no cross counts, that will indicate a trashed 02 sensor and also cause the car to be excessively rich. Typically if the tune were rich to begin with, it will trash an 02 sensor.

Last edited by mseven; Feb 22, 2011 at 06:27 PM.
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Old Feb 23, 2011 | 10:42 AM
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Originally Posted by Doughboy2k3
I replaced the CTS and I still keep throwing a code 14 as soon as it fires. Code 14 is (high temp indicated) on the coolant temp sensor (cts).
Not trying to be a wiseguy but there are two coolant temp sensors on my LT1. The one in the waterpump housing is the one that throws the code and it would be responsible for an overich condition. Hang in there it took me about a month to get all the bugs worked out of my new 383. Also check and recheck the plug wires. A missing cylinder will cause the whole bank to go rich.

Last edited by 93VettePilot; Feb 23, 2011 at 10:47 AM.
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Old Feb 23, 2011 | 11:07 AM
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why the low compression with that cam????
a tune is a MUST... clearing the CEL is priority
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Old Feb 23, 2011 | 11:14 AM
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Hey Walt, it's good to hear you've got it together and running now, hang in there & you'll get sorted out! I agree w/Mick, I had a bad O2 and my car wouldn't run worth a damn no matter what I did. Are you logging? If so the cross counts will tell the story.....no matter what you do it won't smooth out with a bad O2. Congrats brotha stay the course, your getting close
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