C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

LOW Fuel Pressure

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Old Apr 25, 2011 | 07:08 PM
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Default LOW Fuel Pressure

i cant seem to get my fuel pressure above 25psi. a few months back i took the intake and fuel rails off to fix my leaky intake gasket now that its all back together i have a low fuel pressure issue. when i hook up a gauge to the schrater valve when with the car on but the ignintion off i get 23 or so... if i start the car up i get 25psi but my needle jumps around a bit. when i let off the gas the car dies.... i have a new fuel filter, took the fuel pump out to inspect and bench test and all seems to be good (it turns on when you apply 12volts to it). why is my fuel pressure so low. is it adjustable (my car is stock)
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Old Apr 25, 2011 | 07:18 PM
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Originally Posted by Heimlich2010
i cant seem to get my fuel pressure above 25psi. a few months back i took the intake and fuel rails off to fix my leaky intake gasket now that its all back together i have a low fuel pressure issue. when i hook up a gauge to the schrater valve when with the car on but the ignintion off i get 23 or so... if i start the car up i get 25psi but my needle jumps around a bit. when i let off the gas the car dies.... i have a new fuel filter, took the fuel pump out to inspect and bench test and all seems to be good (it turns on when you apply 12volts to it). why is my fuel pressure so low. is it adjustable (my car is stock)
The needle on the gauge will do what the fuel is doing.
If its steady so is the pressure and flow. If its bouncing around....so is the pressure and flow rate.

Your regulator is dumping the vol and half the pressure. It can leak internally and send all that flow back thru the return line. You can pinch off the return line somewhere and see if that effects the pressure any.
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Old Apr 25, 2011 | 07:43 PM
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yeah thats what i thought as well... i just ordered a new fuel pressure regulator or at least a new diaghram $66 bucks damn
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Old Apr 25, 2011 | 08:09 PM
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Did you pressure test your fuel pump when out?
The pump can be running and delivering volume, yet have a low pressure....
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Old Apr 25, 2011 | 09:09 PM
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Originally Posted by Heimlich2010
yeah thats what i thought as well... i just ordered a new fuel pressure regulator or at least a new diaghram $66 bucks damn
Yeah, I know...

it always amazed me at how stupid simple the regulator is and how much it cost...

Corvette Tax.

Look at the disc on the spring/plunger. Sometimes that will have a ding or some evidence that its not seating and allowing fuel to bypass straight to the return instead of the rails.
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Old Apr 25, 2011 | 11:38 PM
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I put in everything new from back to front except for the lines for about $200..pressure is great now.
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Old Apr 26, 2011 | 01:11 AM
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Originally Posted by eaglevision993
Did you pressure test your fuel pump when out?
The pump can be running and delivering volume, yet have a low pressure....
no i did not pressure test the fuel pump... how do i do that?
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Old Apr 26, 2011 | 09:41 AM
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Originally Posted by Heimlich2010
no i did not pressure test the fuel pump... how do i do that?
Put on gauge and pinch return line closed. You can pinch the line if you remove gas filler door and rubber boot or try and access the rubber portion below AC compressor.

Read this >> http://members.shaw.ca/corvette86/Fu...mDiagnosis.pdf
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Old Apr 26, 2011 | 12:59 PM
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Originally Posted by AGENT 86
Put on gauge and pinch return line closed. You can pinch the line if you remove gas filler door and rubber boot or try and access the rubber portion below AC compressor.

Read this >> http://members.shaw.ca/corvette86/Fu...mDiagnosis.pdf

OK i went out and removed the rubber boot and fuel door, pinched the return line with a cloth, pair of pliers and a vice grip. checked the gauge 23psi started the car 25 or so psi.... does that mean my pump is weak or does that mean my fuel pressure regulator is done?
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Old Apr 26, 2011 | 01:14 PM
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Originally Posted by Heimlich2010
OK i went out and removed the rubber boot and fuel door, pinched the return line with a cloth, pair of pliers and a vice grip. checked the gauge 23psi started the car 25 or so psi.... does that mean my pump is weak or does that mean my fuel pressure regulator is done?
If the return line was pinched off, and the gauge was on the rails, and the pump was running, there is no place for the fuel to go so it should build up max pressure. If its not, then work backward from the motor, fuel filter, sock on the pump(very good for plugging) and finally the pump itself. The regulator is most likely good. Even when it leaks internally the pinched line prevents it from freeflowing to the tank and pressure builds...should. If it does not then that means the pressure was/is never there to begin with. Pump, filter or sock.

Positive it was the return that was pinched and not the vapor line?
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Old Apr 26, 2011 | 03:12 PM
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Originally Posted by leesvet
If the return line was pinched off, and the gauge was on the rails, and the pump was running, there is no place for the fuel to go so it should build up max pressure. If its not, then work backward from the motor, fuel filter, sock on the pump(very good for plugging) and finally the pump itself. The regulator is most likely good. Even when it leaks internally the pinched line prevents it from freeflowing to the tank and pressure builds...should. If it does not then that means the pressure was/is never there to begin with. Pump, filter or sock.

Positive it was the return that was pinched and not the vapor line?
yep i had the return line pinched not the vapor line.... is there any way to check the max psi the pump can put out... i have a new fuel filter new fuel pump regulator cap(adjustable and adjusted maxed out for max flow). so the only things could be the fuel pump, fuel pump sock or the diaphram on the regulator but i guess its not the diaphram if i have the fuel return line blocked off.
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Old Apr 26, 2011 | 03:17 PM
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A leaky pulsator(directly above pump) would also cause low pressure. You have the door off, you may want to pull the pump and replace the pulsator with a piece of fuel injection hose and 2 stainless clamps and see if that helps, before you buy a pump.
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Old Apr 26, 2011 | 03:44 PM
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Originally Posted by AGENT 86
A leaky pulsator(directly above pump) would also cause low pressure. You have the door off, you may want to pull the pump and replace the pulsator with a piece of fuel injection hose and 2 stainless clamps and see if that helps, before you buy a pump.
thanks im going to do that now... u know i had to cut the fuel feed line in order to get it off to get the pump out last time i took the pump out so when i re installed the pump i cut a new line and attatched it to the old line with a 3/8" fuel line joiner (u know the gold metal tube with stepdowns). if i used the wrong size joiner would that affect my fuel pressure?
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Old Apr 26, 2011 | 04:57 PM
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Agent 86 how do i get the pump off of the assembly to side the pulsator off?
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Old Apr 26, 2011 | 10:22 PM
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ok so i took the pulsator off put the pump back in and it still read 25psi.... so i took the pump out, bought a new one, put the new one in and now i get 40psi... So low Fuel pressure can be caused by a fuel pump starting to go bad... thanks all
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Old Apr 27, 2011 | 07:44 AM
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Originally Posted by Heimlich2010
ok so i took the pulsator off put the pump back in and it still read 25psi.... so i took the pump out, bought a new one, put the new one in and now i get 40psi... So low Fuel pressure can be caused by a fuel pump starting to go bad... thanks all
It was worth a shot before you bought the pump, but your back and running, so yee haa !!

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Old Jul 8, 2012 | 06:58 PM
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I have a 1996 Collectors Edition with the LT4 engine. After driving and letting it sit for a while it was hard to start and missed a lot. The fuel pressure was 10psi with ignition on and motor not running. With motor running the reading was 24psi regardless of rpm.

I first replaced the Fuel Pressure Regulator, no change. Then the fuel filter, again no change. Finally I replaced the Fuel Pump and now with ignition on and motor not running 43psi initially then drops to 38psi.

With motor running its 38psi and when I rev it the psi instantly increases to 43psi. Hard restarts when warm are a thing of the past. It's a real pleasure to drive.

I bought the car used with 70,000 miles and didn't know the fuel pump was failing.

Last edited by Kerfer; Jul 8, 2012 at 07:01 PM. Reason: spelling
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