fuel pumps
There are lots of intank hi-vol pumps that can be easily installed in the stock position. You can also buy a ZR-1 pump/sender assy that has 2 pumps in the intank assy with plumbing...stock.
I'd do some google searching and locate one of those. They can be fairly expensive but I can assure you it'll be cheaper than a bunch of plumbing....
Question:
are you positive that its running out of fuel volume from the pump?
did you check this at 5000 rpm with a fuel pressure gauge to see if the pressure was falling off as demand increased ?
Its just as likely the injectors are bottomed out...max output. You might want to consult with Jon @ FIC.
Last edited by leesvet; May 5, 2011 at 05:32 PM.
There are lots of intank hi-vol pumps that can be easily installed in the stock position. You can also buy a ZR-1 pump/sender assy that has 2 pumps in the intank assy with plumbing...stock.
I'd do some google searching and locate one of those. They can be fairly expensive but I can assure you it'll be cheaper than a bunch of plumbing....
Question:
are you positive that its running out of fuel volume from the pump?
did you check this at 5000 rpm with a fuel pressure gauge to see if the pressure was falling off as demand increased ?
Its just as likely the injectors are bottomed out...max output. You might want to consult with Jon @ FIC.
a 1990 ZR-1 dual fuel pump assembly.
Dropped right into my 87 Vert.
Wired both pumps hot with ignition key on all the time.
No problems with both pump motors running consent.
Bought a NOS GM spare 1990-1995 ZR-1 daul pump ***. from an ebay seller last summer for $140.00.
He had maybe 10 NOS units at the time.
BR
a 1990 ZR-1 dual fuel pump assembly.
Dropped right into my 87 Vert.
Wired both pumps hot with ignition key on all the time.
No problems with both pump motors running consent.
Bought a NOS GM spare 1990-1995 ZR-1 daul pump ***. from an ebay seller last summer for $140.00.
He had maybe 10 NOS units at the time.
BR

I was shopping for a new sender assy, (which was actually MORE than this ZR pump assy)...and almost bought it, but was'nt sure of the install and I needed the right part asap..
Good to know, might go back and get one now.

Could'nt believe that price. Best I found for the stock assy was $160 or 180 at one of the catalog stores..

I was shopping for a new sender assy, (which was actually MORE than this ZR pump assy)...and almost bought it, but was'nt sure of the install and I needed the right part asap..
Good to know, might go back and get one now.

Could'nt believe that price. Best I found for the stock assy was $160 or 180 at one of the catalog stores..
Do not hesitate.
Its an exact copy of the factory production units used in the 1990-1995 ZR-1.
Has to flow at least what the Walbro 255lph pump flows single.
You just have to reuse your original male plug weatherpack connector.
I have a Snap On electrical terminal service kit in my toolbox.
made it a breeze to swap out each terminal to the old connector.
You can use a paperclip too.
That will feed your 383 w/D1 without issue.
There are lots of intank hi-vol pumps that can be easily installed in the stock position. You can also buy a ZR-1 pump/sender assy that has 2 pumps in the intank assy with plumbing...stock.
I'd do some google searching and locate one of those. They can be fairly expensive but I can assure you it'll be cheaper than a bunch of plumbing....
Question:
are you positive that its running out of fuel volume from the pump?
did you check this at 5000 rpm with a fuel pressure gauge to see if the pressure was falling off as demand increased ?
Its just as likely the injectors are bottomed out...max output. You might want to consult with Jon @ FIC.
The Best of Corvette for Corvette Enthusiasts
I helped plumb up a few race fuel system on those cars in the past with my friend Ed.
You make it sound easy...........lol
Takes time and more time if you are a perfectionist like Ed & me.
The 2 of us working together could fuel plumb a race car in 6 or 7 hours.
Race ready in the morning.
A few were 8 second rides.
Use as little of 90 degree fittings if you can feeding the engine.
No 90's if all possible.
90 degree fittings are very fuel volume restrictive to a high powered race engine at WOT.
Brian
Last edited by 93VettePilot; May 7, 2011 at 04:30 AM.
[/QUOTE 93vette i allready have a fuel /p gauge fitted to the car soon as i hit boost the presure goes up a little i have it set for 1 pound boost 2 more pounds fuel/P . when i said to the guy doing the rolling road ,i have a ajustable fuel presure ,he just said not presure , volume , the gauge i have is under the hood ,but when we did some road tests i tapped it to the screen and i have never seen it drop, when we did the rolling road run it ran great never mist a beat . i think the f/p is set at 45psi ? . we dont have Autozone here in England . Thanks for taking the time to reply to my post regards paul ps there are a few pic in the G section under Hi all
Did your tuner get the Air/Fuel ratio at a smooth 12.5? All of these things will cause a miss at high rpm.
BTW: I'm in Pakistan on a diplomatic mission. Long live the UK!!! I was wondering why you were up so early in the morning.
[/QUOTE 93vette i allready have a fuel /p gauge fitted to the car soon as i hit boost the presure goes up a little i have it set for 1 pound boost 2 more pounds fuel/P . when i said to the guy doing the rolling road ,i have a ajustable fuel presure ,he just said not presure , volume , the gauge i have is under the hood ,but when we did some road tests i tapped it to the screen and i have never seen it drop, when we did the rolling road run it ran great never mist a beat . i think the f/p is set at 45psi ? . we dont have Autozone here in England . Thanks for taking the time to reply to my post regards paul ps there are a few pic in the G section under Hi allThen there is something else going on.
IF it were starving for fuel there would be a very sudden drop in pressure signaling that the demand was greater than the ability of the pump. A drop from 45 to near zero as the motor stumbled and burped. You'd know it...
If your tuner guy thinks he sees the motor running out of fuel on the computer, the other perspective is simple...
running out of fuel is the same as having too much air as far as the combustion is concerned.
The computer wants to maintain that perfect a/f ratio and its not picky...when its not correct it will say so, but from the computer point of view...
I've seen other guys go thru these types of blower issues.
65 lb/hr injectors is a bunch of fuel. To me, there is excess available as long as the 45 psi at the regulator is maintained. There are hi-press hi vol regulators available. Search the vette stores and flea-bay for dealers/sellers.
The regulator itself may be leaking past internally. They can pass fuel directly to the return and still show stable pressure. Test this by pinching off the return line and do the high speed tune/test again. If things improve, the regulator is faulty.
Its not a bad diaphram, but rather the seat portion of the plunger does not seat well from wear or damage, and leaks some precious volume back in the return to the tank...
if it smells a bit rich, see if you can do your run at the same PSI as it was/is now, and then another at 35-40 psi.
In fluid power, when your create pressure by way of restriction, you decrease the flow. If its rich now that says that it might be possible to decrease the fuel charge slightly, while increasing the flow or available fuel volume. Its an "on demand" thing...
Regarding the plugs...
Its a judgement call. if all else fails, you might consider some more traditional Delco plugs. I have experimented with most brands and it may be placebo, but the Delco just seem to run better. I know for a fact that their wires and modules do better.
Good luck. If its any consolation, a buddy went thru the same dance getting his charger straightened out...and he started with new everything. Its trial & error tuning with mystery parts.
if it smells a bit rich, see if you can do your run at the same PSI as it was/is now, and then another at 35-40 psi.
In fluid power, when your create pressure by way of restriction, you decrease the flow. If its rich now that says that it might be possible to decrease the fuel charge slightly, while increasing the flow or available fuel volume. Its an "on demand" thing...
Regarding the plugs...
Its a judgement call. if all else fails, you might consider some more traditional Delco plugs. I have experimented with most brands and it may be placebo, but the Delco just seem to run better. I know for a fact that their wires and modules do better.
Good luck. If its any consolation, a buddy went thru the same dance getting his charger straightened out...and he started with new everything. Its trial & error tuning with mystery parts.
Also, I have a hesitation in the current motor when not in WOT. (not a miss just a kind of not putting out the right amount of push, but almost a miss). I have eliminated about all of the fuel and most of the electric possibilities and was thinking maybe I got an injector going bad. I Was wondering what kind of injectors could be used to replace the stock ones with? I was wanting to upgrade and have more fuel on demand. what would be the highest poundage injector to go with (without overkill) if I was going to be doing the 383 thing soon (500ish hp and porting)? I know I will need more fuel availability. Again, I was not wanting to re-replace them later but I am wanting to fix the hesitation and upgrade to more fuel availability and reliability without changing to a carburetor or something.
Thanks in advance Obi Wan

Perry
There are lots of intank hi-vol pumps that can be easily installed in the stock position. You can also buy a ZR-1 pump/sender assy that has 2 pumps in the intank assy with plumbing...stock.
I'd do some google searching and locate one of those. They can be fairly expensive but I can assure you it'll be cheaper than a bunch of plumbing....
Question:
are you positive that its running out of fuel volume from the pump?
did you check this at 5000 rpm with a fuel pressure gauge to see if the pressure was falling off as demand increased ?
Its just as likely the injectors are bottomed out...max output. You might want to consult with Jon @ FIC.















