C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

low fuel level = stumbling?

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Old Sep 5, 2012 | 02:09 PM
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Default low fuel level = stumbling?

Usually I fill up my gas tank around 1/2 tank . However, on a recent trip, the fuel level got down to 3 or 4 gallons, and the engine started to stumble badly. Filling up the tank solved the problem and the engine ran fine again. I tried testing it again , and at about 3.5 gallons left, it started stumbling again.

It acts exactly like it did a couple of months ago before I had all of the injectors replaced. And, as I said before, with a full tank down to 3 or 4 gallons, it runs perfectly. Does anyone have any ideas why this is happening? Thanks!
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Old Sep 5, 2012 | 02:27 PM
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Fuel starvation. This topic has been beaten like a rented mule.

Pull fuel pump assembly and ensure the sock isn't twisted or misaligned. Also make sure the fuel pump is fully seated on the sender assembly.
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Old Sep 5, 2012 | 02:34 PM
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Our tanks have no baffels so it sloshes around and doesn't pick up the fuel when it gets low.
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Old Sep 5, 2012 | 03:17 PM
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And the gauge sender can become inaccurate with time.

I don't trust my gauge, so I add fuel when it gets to 1/4 tank.
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Old Sep 5, 2012 | 03:28 PM
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I usually fill it at a third of a tank.
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Old Sep 5, 2012 | 03:37 PM
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I never let any of my vehicles including the vette get below half! Just paranoid I guess, but have never ran out of gas in 33 years of driving!
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Old Sep 5, 2012 | 05:38 PM
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There got to be something wrong. I can drive my Vettes with less than 1 gallon of gas and unless I don't take
a sharp turn all runs smoothly. 3-4 gal of gas in the tank should not produce any hesitation.

This topic has been discussed here before, and these Vettes have a fuel sender problem. How do you know you have 3-4 gallons inside the tank? I trust my gas gauge because I opened the tank and manually measured the capacity line-by-line. I calibrated my sender to show two lines/reserve light with two gallons left in the tank.

Originally Posted by kimmer
Our tanks have no baffels so it sloshes around and doesn't pick up the fuel when it gets low.
There is a splash guard there, the pump sits inside that compartment.

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Old Sep 5, 2012 | 05:43 PM
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Originally Posted by 96GS#007
Fuel starvation. This topic has been beaten like a rented mule.

Pull fuel pump assembly and ensure the sock isn't twisted or misaligned. Also make sure the fuel pump is fully seated on the sender assembly.
Frankly, that's also what I was thinking. The previous owner said that he replaced the fuel pump, but since I've had to fix everything else he said he fixed, I'm not surprised :-)
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Old Sep 5, 2012 | 05:45 PM
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Originally Posted by PLRX
There got to be something wrong. I can drive my Vettes with less than 1 gallon of gas and unless I don't take
a sharp turn all runs smoothly. 3-4 gal of gas in the tank should not produce any hesitation.

This topic has been discussed here before, and these Vettes have a fuel sender problem. How do you know you have 3-4 gallons inside the tank? I trust my gas gauge because I opened the tank and manually measured the capacity line-by-line. I calibrated my sender to show two lines/reserve light with two gallons left in the tank.



There is a splash guard there, the pump sits inside that compartment.

Been there the plastic bucket that the pump sits in is glued to the tank and mine had come loose, even with a gallon or two of fuel it will starve the pump when going around a corner or heavy acceleration.
I have cable tied the container to the fuel pump/bracket to help the situation but getting another tank with the container still secured is the best way. I have tried all sorts of adhesives without luck.
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Old Sep 5, 2012 | 05:48 PM
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Originally Posted by AGENT 86
And the gauge sender can become inaccurate with time.

I don't trust my gauge, so I add fuel when it gets to 1/4 tank.
I'm not using the fuel gauge to check the level. For example, the last time it stumbled, it took 16.5 gallons to fill the tank, leading me to believe that there were 3 and a half gallons left.
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Old Sep 5, 2012 | 05:53 PM
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Originally Posted by AirForceOne!
I never let any of my vehicles including the vette get below half! Just paranoid I guess, but have never ran out of gas in 33 years of driving!
I'm absolutely agree with everyone that fills their tank at half a tank or so. It was only by accident I discovered this problem. If the solution is to always fill it up at half a tank, I can live with that :-)
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Old Sep 5, 2012 | 05:56 PM
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Originally Posted by gerardvg
Been there the plastic bucket that the pump sits in is glued to the tank and mine had come loose, even with a gallon or two of fuel it will starve the pump when going around a corner or heavy acceleration.
I have cable tied the container to the fuel pump/bracket to help the situation but getting another tank with the container still secured is the best way. I have tried all sorts of adhesives without luck.
This is great information - thanks!
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Old Sep 5, 2012 | 06:00 PM
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Originally Posted by rustyventure
Frankly, that's also what I was thinking. The previous owner said that he replaced the fuel pump, but since I've had to fix everything else he said he fixed, I'm not surprised :-)
I think it would be worth your while to double-check his fuel pump install. The C4 pump lifts out of the top of the tank. Very straight-forward. I wouldn't be surprised if he has the sock wadded up on there.
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Old Sep 5, 2012 | 06:06 PM
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Originally Posted by rustyventure
I'm not using the fuel gauge to check the level. For example, the last time it stumbled, it took 16.5 gallons to fill the tank, leading me to believe that there were 3 and a half gallons left.
I got bad news for you.

The C4 tank's capacity is 20 gal. If you take an empty tank to a gas station, the nozzle with release around 18+/- gallons. I don't know why, but it happens. I think is the new BS environmental green stupid BS nozzles gas stations have now.

The only way for you to be 100% is opening the tank, inspect the fuel pump components, and calibrate your gauges with a 2 and 5 gallon red containers.
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Old Sep 5, 2012 | 06:14 PM
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Originally Posted by PLRX
I got bad news for you.

The C4 tank's capacity is 20 gal. If you take an empty tank to a gas station, the nozzle with release around 18+/- gallons. I don't know why, but it happens. I think is the new BS environmental green stupid BS nozzles gas stations have now.

The only way for you to be 100% is opening the tank, inspect the fuel pump components, and calibrate your gauges with a 2 and 5 gallon red containers.
I'll bet it's slosh. With no real filler tube the gas is pretty darn close to the nozzle as it gets to the ~18 gallon mark.
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Old Sep 5, 2012 | 10:12 PM
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Originally Posted by AGENT 86
And the gauge sender can become inaccurate with time.

I don't trust my gauge, so I add fuel when it gets to 1/4 tank.
I do this and go by mileage. The gauge is somewhat accurate but not 100%. I never race my car under 1/2 as fuel starvation is a issue on C4's. It has been well documented.
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Old Sep 5, 2012 | 10:22 PM
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Before I replaced the fuel pump, I never had any problems with stumbling. Right after I replaced it, it started, when down to a 1/4. I took pictures during the removal, and when I installed it, I set the sock perpendicular to the small baffle, as in the pictures I took. It did not make sense to me, but that was the way it came out. When the stumbling started, I pulled the pump out and turned the sock parallel to the baffle, but no change. It is still stumbling. It is a NAPA pump. I used it, instead of a GM one, because all of the mechanics I know said NAPA’s Chinese fuel pump was no worse than everyone else’s Chinese fuel pump.
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