Fuel Pump Install
Test drove the Corvette about 3 weeks ago, ran great, no issues, started right up and drove real nice.
It sat for about a week, took it out and it was very hesitant when under throttle (normal and hard).
Went to start it up yesterday and nothing. It just cranks and cranks and cranks. Doesn't really even get close to firing it up. The guy I bought it from said it had the Code 32 on it, though since I have owned it the SES light has not come on.
Any suggestions? Starting points? Thanks.
Last edited by oifcombatvet; Sep 27, 2012 at 05:53 PM. Reason: New questions
Be safe and smart with that much gas open to the air while you are changing pumps.
just be damn sure you don't have any leaks at the hoses that clamp onto the pump/sender assy nipples...
your hoses will tear when removing them...just trim off the damaged part and use whats left to fit on the nipples. Use NEW clamps...this is not something you want to do half-assed. A new tank gasket is advised...and a new screen on the pump. aka the sock.
Be careful as you manipulate the assy out of the tank opening...its larger than the tank hole..you have to turn it, rotate it, and lift. You do NOT want to hang the float lever and bend that...your gauge will be off if the float arm is bent. Avoid that by being gentle with removal and insertion. Look at how the sock is oriented on the pump...it has to fit the windage tray in the bottom of the tank. If its still glued to the bottom....if the tray is loose and floating around..just take it out.
when you have the assy out and the tank is open...look in there and see if there is any trash in the tank bottom. IF there IS...hopefully you ran it down to 1/4 or less...and you can siphon the rest out and use the hose as a vacuum cleaner to suck out the trash...if any is present. Wipe out the rest with clean rags and LOTS of ventilation....gas fumes are heavy and will collect all around your work area. No power tools...sparks or dumb *** neighbors that walk up lighting a smoke....
Last edited by leesvet; Sep 27, 2012 at 05:54 PM.
You may be able to borrow the FP gauge and spark test tools are cheap ~$5.
I am going to check for fuel tomorrow. Is there any other way to do it without a fuel pressure gauge since I don't have one?
If the fuel pump is running, is it easy to hear after I turn the key, does it stay running after I turn the key or only run for a short period of time?
Also, in regards to the sending unit, how can one tell if that is bad? Will the pump still run if the sending unit is no good?
Thank you for the help so far.
VATS will disable starter and fuel injectors. Unless someone has bypassed starter enable relay, I doubt that VATS is your problem
I am going to check for fuel tomorrow. Is there any other way to do it without a fuel pressure gauge since I don't have one?
You really need a gauge, but you can depress the schrader valve on passenger fuel rail to see if there is any pressure. Be careful, if there is lots of pressure, you may get an eye full.
If the fuel pump is running, is it easy to hear after I turn the key, does it stay running after I turn the key or only run for a short period of time?
The pump runs for about 2 seconds when ignition is turned on. It's a faint hum, but you should be able to hear it.
Also, in regards to the sending unit, how can one tell if that is bad? Will the pump still run if the sending unit is no good?
The pump is merely hung onto to sending unit. If the sending unit was bad, your fuel gauge would not function properly, but would not affect pump operation.
Thank you for the help so far.
If it's good, see if 12v gets there, when ignition is turned to RUN.
Post your results.
The factory service manual has pages and pages of diagnostic testing and info. Lots of good reading.
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Turned the key, heard the fuel pump run for 2 seconds.
I also pressed down the valve on the fuel rail and fuel came up and out. It didn't spray out or anything, more or less "poured" up and out of the valve.
To answer your earlier question re VATS, it wouldn't crank if it was VATS.
Last edited by StephensblackL98; Sep 29, 2012 at 10:35 PM.
DING DING DING ! !
WE HAVE A WINNER !
If you were ANYWHERE close to the 40 psi thats required to build a fire in that beast the fuel would squirt up 5 ft from that schrader valve. I've been sprayed in the face many times.,.
So...whats this mean now?
1. pump is shot
2. pump screen/strainer is totally plugged and starving the pump.
3. fuel inline filter is junk...full of crud. Familiar with the inline filter? critical part of thise deal...
Go buy a pump, strainer and new filter. What you do not use you can return. However, if it were ME, I'd use all that **** and be done with it..
DING DING DING ! !
WE HAVE A WINNER !
If you were ANYWHERE close to the 40 psi thats required to build a fire in that beast the fuel would squirt up 5 ft from that schrader valve. I've been sprayed in the face many times.,.
So...whats this mean now?
1. pump is shot
2. pump screen/strainer is totally plugged and starving the pump.
3. fuel inline filter is junk...full of crud. Familiar with the inline filter? critical part of thise deal...
Go buy a pump, strainer and new filter. What you do not use you can return. However, if it were ME, I'd use all that **** and be done with it..

You should have way more pressure.
DING DING DING ! !
WE HAVE A WINNER !
If you were ANYWHERE close to the 40 psi thats required to build a fire in that beast the fuel would squirt up 5 ft from that schrader valve. I've been sprayed in the face many times.,.
So...whats this mean now?
1. pump is shot
2. pump screen/strainer is totally plugged and starving the pump.
3. fuel inline filter is junk...full of crud. Familiar with the inline filter? critical part of thise deal...
Go buy a pump, strainer and new filter. What you do not use you can return. However, if it were ME, I'd use all that **** and be done with it..

With a gauge you can perform the required pressure leakdown tests to see exactly what you are up against as far as lack of pressure goes.
What side/location is the fuel filter on? I'll be doing that soon.
I replaced the fuel filter today. As I feared, still no start. It will crank strong but never fires up. I pressed down the Shrader Valve again, and still has crappy fuel pressure.
Any other suggestions/advice will be appreciated. I still need to get a fitting for my fuel pressure gauge.
If that's the case, mine does not. It probably turns on every 4-5 times I turn the key.
Also, the times it does not turn on, I can hear a clicking sounds, probably 3-4 clicks coming from somewhere in the vehicle. Not able to pinpoint it.
http://forums.corvetteforum.com/c4-t...cs-inside.html
good luck
If that's the case, mine does not. It probably turns on every 4-5 times I turn the key.
Also, the times it does not turn on, I can hear a clicking sounds, probably 3-4 clicks coming from somewhere in the vehicle. Not able to pinpoint it.
You really need the gauge to diagnose. Could be a faulty fuel regulator, but unless there is fuel in the regulator's vacuum line, you will need the gauge to diagnose.
The service manual describes how to pinch the supply and return line to diagnose.
Here is the section from my 86 FSM.
http://members.shaw.ca/corvette86/Fu...mDiagnosis.pdf




















