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Engine will not crank-1993

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Old Oct 7, 2012 | 01:09 AM
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Default Engine will not crank-1993

I just recently picked up a super nice 1993 coupe with AT. This car has 37K original miles but was inolved in a front end collision. Spent the first part of today getting all of the front end damage off. When I tried to start the engine, SILENCE and the mileage, fuel level, etc. isnt even showing up on the cluster either. Everythig else works as it should, including the radio, heat/AC, antenna, etc.

-Battery is charged
-Fuel is getting to fuel rails.
-Cleaned main fuses behind battery (ECM, Ignition, etc.)
-Checked all secondary fuses on passenger side of dash.

The PASSIVE KEYLESS ENTRY light is on when I turn the key off, leaving the key in the ignition. Im not too famililar with the PKE feature so this may be what it is supposed to do.

Anyone have any suggestions? Any help is greatly appreciated! I can post a link of a video of the issue if needed.

Aaron

Last edited by Cowansauto; Oct 7, 2012 at 02:33 AM.
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Old Oct 7, 2012 | 07:48 PM
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Ignore the PKE light.

Start by figuring out why the dash isn't lighting up - check grounds and fuses related to it.

Get a scanner on the ALDL and see if the ECM & CCM are alive.

Big crash or minor?
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Old Oct 8, 2012 | 02:24 AM
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Originally Posted by Vis Croceus
Ignore the PKE light.

Start by figuring out why the dash isn't lighting up - check grounds and fuses related to it.

Get a scanner on the ALDL and see if the ECM & CCM are alive.

Big crash or minor?
When I looked for codes using the flashing SERVICE ENGINE SOON method, all I got was 12 over and over. Means no codes right?

I havent checked for codes through the CCM yet. (http://tech.corvettecentral.com/2011...trouble-codes/)

The accident took out everything from the radiator forward. Is it possible that the VATS system is malfunctioning?

Last edited by Cowansauto; Oct 8, 2012 at 02:27 AM.
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Old Oct 8, 2012 | 01:33 PM
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I tried the vats bypass method with resistors and plugged it into the wiring going to the module at the column. I unhooked the orange wire at the plug. Still no start.

When the key is turned forward before I turn it to crank, the check gauges wire stays on. When I try to start it, that light still stays on and the red "Brake" light comes on too but goes off when the key is tuned back one click.

I can't check the CCM becaus the center orange screen on the cluster is blank.
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Old Oct 8, 2012 | 01:48 PM
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I used a large pry bar to cross the two starter terminals and the engine cranks but won't fire. The rpm's sound good and strong too....???

Any suggestions?
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Old Oct 8, 2012 | 09:05 PM
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You need to trace 12v power from the battery to the ignition switch. Almost all electrical devices get power through the ign sw. A 12v test lamp works best over a voltmeter because a voltmeter draws so little current it can measure 12v after a high resistance connection but a 12v lamp will not light. You can at first use a voltmeter which can find an open circuit just as a 12v lamp will. The ign sw gets 12v from the battery through a fusible link then through the firewall connector and then to the ign sw. Most likely the fusible link is blown. You can unplug the ign switch and test for 12v on the connector. When you get 12v to the ign sw post your new symptoms, although they may still be the same.
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Old Oct 8, 2012 | 09:26 PM
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Originally Posted by jfb
You need to trace 12v power from the battery to the ignition switch. Almost all electrical devices get power through the ign sw. A 12v test lamp works best over a voltmeter because a voltmeter draws so little current it can measure 12v after a high resistance connection but a 12v lamp will not light. You can at first use a voltmeter which can find an open circuit just as a 12v lamp will. The ign sw gets 12v from the battery through a fusible link then through the firewall connector and then to the ign sw. Most likely the fusible link is blown. You can unplug the ign switch and test for 12v on the connector. When you get 12v to the ign sw post your new symptoms, although they may still be the same.
Thanks for the quick reply. Im a little slow when it comes to electrical testing/troubleshooting...Exactly which wire terminal do I test on the ingition swtich connector? And when key is in run or does it matter?
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Old Oct 8, 2012 | 09:42 PM
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did you match the resistence of the key to the resistor you used to bypass the vats?
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Old Oct 8, 2012 | 09:47 PM
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The 12v power wires on the ign switch connector are red. You can unplug this connector from the ign sw or if your voltmeter probe is sharp enough you can pierce the insulation and see if there is 12v on the red wires.
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Old Oct 8, 2012 | 10:16 PM
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Originally Posted by chrldo
did you match the resistence of the key to the resistor you used to bypass the vats?
Yes the resistance of my key was .887k. The wire and resistors had a reading of .885 or .886 I believe.

Last edited by Cowansauto; Oct 8, 2012 at 10:18 PM.
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Old Oct 9, 2012 | 04:23 PM
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Originally Posted by jfb
You need to trace 12v power from the battery to the ignition switch. Almost all electrical devices get power through the ign sw. A 12v test lamp works best over a voltmeter because a voltmeter draws so little current it can measure 12v after a high resistance connection but a 12v lamp will not light. You can at first use a voltmeter which can find an open circuit just as a 12v lamp will. The ign sw gets 12v from the battery through a fusible link then through the firewall connector and then to the ign sw. Most likely the fusible link is blown. You can unplug the ign switch and test for 12v on the connector. When you get 12v to the ign sw post your new symptoms, although they may still be the same.
I have 12Volts at both of the terminals at the ignition switch thats mounted to the column.

I even replaced the starter relay with a new one and still the same no crank symptom. If you ground the black/yellow wire coming out of the starter relay to the dash frame, the engine will crank but not start.
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Old Oct 11, 2012 | 12:47 AM
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Took the car up to a friends shop to use his nice Snap On readers. It showed an ABS code that said Code 0072 Serial Data Link Failure.

So in a nutshell here's what I have observed:
-Fuel pump works when key is turned and fuel is present at rail
-Center digital dash section is blank (Pictures show it worked at some point at the auction before I bought it)
-The rear trunk lights stay on constantly when battery is charged and then it drains battery down making it necessary to hook a charger up again
-Engine will crank if relay is shorted to ground or if starter posts are

Any help or suggestions is greatly appreciated!
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Old Oct 11, 2012 | 09:37 AM
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take a look at the pc board in the ecm to see if its cracked or corroded and did you check the bundle of positve wires behind the lower fender panel on drivers side?
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Old Oct 11, 2012 | 10:37 AM
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Originally Posted by chrldo
take a look at the pc board in the ecm to see if its cracked or corroded and did you check the bundle of positve wires behind the lower fender panel on drivers side?
I'll try and check the ECM today.

The wires seem okay. I haven't checked them with a multimeter or anything. The battery wasn't pushed back at all from the collision so I don't think any of the wires were pinched. There are some loose wires on the left front end from the damage but None are touching each other though.
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Old Oct 11, 2012 | 12:06 PM
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Forget VATS, it will not cause the dash not to light up. The ECM is not the problem. You have a global voltage problem. The CCM is involved in starting the car, VATS and lighting portions of the dash. You need to solve why the dash is dead first.

Checking the ignition switch was definitely a good idea and a good place to start.
I would first check the 2 boxes of fuse links and all wiring related to them.

Pull fuse #27 (cluster) and #35 (CCM) and see if there is voltage on one of the terminals in the block for the fuse (ignition switch on). (inside car)
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Old Oct 21, 2012 | 04:05 PM
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Originally Posted by pcolt94
Forget VATS, it will not cause the dash not to light up. The ECM is not the problem. You have a global voltage problem. The CCM is involved in starting the car, VATS and lighting portions of the dash. You need to solve why the dash is dead first.
Borrowed another CCM from a friend out of a 1993 covertible. Got it installed (after taking half of the interior apart) and now I have my digital cluster info back and am able to check the diagnostic codes on the dash. I can go into the full diagnostic modes as it is supposed to check all of the modules. It shows ALL GOOD (C12) and then some history codes.

Here's the codes that come up:
C12, --- (1.) Screen
H41, --- (4.) Screen
H64, H72, H73, --- (9.) Screen

Of course I just plugged the other CCM and didnt have the mileage or any other programming changed to match my original car.

Now I can get the car to crank with the key if I run a jumper wire to the black/yellow wire to ground.

VIDEO: http://youtu.be/aIvBqnYW4d0

Last edited by Cowansauto; Oct 24, 2012 at 01:56 AM.
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Old Oct 22, 2012 | 11:26 PM
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TTT

All help is appreciated!
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To Engine will not crank-1993

Old Oct 22, 2012 | 11:40 PM
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Originally Posted by corvette-exhaust-man
Borrowed another CCM and now I have my digital cluster info back and am able to check the diagnostic codes on the dash.
I can go into the full diagnostic modes as it is supposed to check all of the modules.
That would indicate your original CCM was the problem and not the wiring or grounds more commonly associated with a Module 4 DTC 41 ;no serial comms to CCM
Your car is unlikely to start with it because there were 15 different key resistor values used so you have a 1 in 15 chance
of your existing key matching what is required by the temp CCM

Originally Posted by corvette-exhaust-man
Now I can get the car to crank with the key if I run a jumper wire to the black/yellow wire to ground.
It would crank before the CCM swap if I jumper the relay like this when I had the key turned on but not at crank position.
Something wrong there because power to the relay coil comes from the ign switch ;
unrelated to the CCM which only operates the relay which you over rode in both cases by grounding it to close the contacts and supply power to the starter


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Old Oct 24, 2012 | 02:01 AM
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Originally Posted by vetteoz
Your car is unlikely to start with it because there were 15 different key resistor values used so you have a 1 in 15 chance
of your existing key matching what is required by the temp CCM


Something wrong there because power to the relay coil comes from the ign switch ;
unrelated to the CCM which only operates the relay which you over rode in both cases by grounding it to close the contacts and supply power to the starter
Disregard that post. I had my facts wrong. Here is where I'm at now.

1. Noticed broken wire connector on ignition coil module. Replaced the module and re-installed.

2. I can get the engine to crank with the key in the start position by jumping the wires at terminals 87 (large Purple) & 30 ( Large Yellow) together Or by grounding a wire to terminal 85 (black/yellow wire).

3. I havent verified spark when the engine is turning over by either of the methods above. I had fuel pressure during one of the methods but I cant remember which one if this matters?

4. I'll try to borrow a local shops VATS Interogator within the next few days to find the resistance of the key I need to use

Last edited by Cowansauto; Oct 24, 2012 at 02:03 AM.
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Old Nov 13, 2012 | 10:01 PM
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So I went ahead and pulled the motor and transmission without getting it to fully start and run with the key as normal. Didnt really want to do that but I had to start stripping the car down.
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