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With the control set on any other setting than high you use the resistors to give you the different speeds through normally closed contacts of the relay.. I would try putting in the old relay with the new resistors..the relay is only operated when you select the high setting..
If your blowing a fuse, then there is a path to ground in the power circuit.. best way to trouble shoot this would be to Connect a meter to the (C878) side of the fuse [I would disconnect the battery] the meter will indicate a short <1 ohm. Now disconnect one component at a time until the meter indicates an "Open" or Mega ohms.. now you have the problem narrowed down to a section/Component
I checked the fan, its fine. When I check the voltage coming off of the resistor it is the same regardless of the setting on the fan dial. Doesn't that mean that the resistance is always the same? Therefore, I think the problem is actually in the manual control panel.
The purpose of the resister is to Limit the amount of Current (power) is flowing into the Blower motor.. The multi position switch dirrects the power to the resister's. High speed is accomplished by energizing a coil in a Relay (#52) and re dirrecting power from (S257) Assuming of course the Schematic I'm looking at is correct!
Your problem is blowing a fuse, so there is a high current load somewhere between the fuse and (C137) ?
I suppose this could also be a blower motor drawing high current?
Last edited by desertmike1; May 18, 2013 at 07:26 PM.
In your original post you stated that the fan would run in high speed. You changed the relay and resistors and blew the fuse.. Something you did created the short, or the relay is not the right one..
When I put it on high, c 52 is energized and changes the circuit from 101 to 2.... Correct?
Then when not on high the power to the fan flows through 101.
Should 101 be two or three different voltages based on the fan speed? What are those voltages? If I see no change when the selector is changed in the 101 voltage...then the resistors or the switch must be bad. Right?
In your original post you stated you blew the AC fuse, now you have moved past that to the rest of the circuit?? If you get voltage as far as 101 then unless the relay n/c contacts are not making contact the blower should work on the lower speed settings..
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