C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

U joints..huh!

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Old Aug 6, 2013 | 09:58 PM
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Default U joints..huh!

You know.. its disappointing when you go thru and replace all 6 Universal joints, wheel hubs, new Teflon washers and your driving at 70 mph and all of a sudden hear a loud noise as if you hit the rumble strips. Limp it home and raise it up only to find that the driveshaft u joint near the rearend is in pieces.
I used Moog and felt these were good quality, is there anything stronger out there?
I'm running some good hp/tq and I don't want junk..

chromoly vs steel?

Last edited by qws; Aug 6, 2013 at 10:15 PM.
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Old Aug 6, 2013 | 11:36 PM
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And to top it off...
it ruined my driveshaft.. S...O...a B!..
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Old Aug 6, 2013 | 11:54 PM
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Originally Posted by qws
And to top it off...
it ruined my driveshaft.. S...O...a B!..
just to think what stronger ones might have broke assuming of course it wasnt just a fluke of bad joint or something with install.

i would start to think that something bound for a second causing it to break, jus seems odd to break just cruising at 70 and as i said if it werent the weakest link it might have tore something else up.

just hard to belive it wasnt some bind issue or install issue unless it was just defective.
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Old Aug 7, 2013 | 02:43 AM
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What actually failed? The u-joint, one of the end clips in the yoke was spit out, a bolt or strap failed at the pinion flange. Is your car an A4, M6 or "other"?

A replacement shaft should be available here on the CF I'd think and likely inexpensively. After confirming the integrity of the pinion flange an install with a new joint, straps and bolts should accomplish a fix. I can't comment on the Moog joint but the Moog brand is a marketing thing now I believe. Moog used to be "steering" now the brand in on everything including bearings and of course u-joints. Can you blame the product? Don't know. Any brand could have failed. There are of course other "brand" choices and the trend on most forums is of course the recommendation of the Spicer brand. It's certainly not the only quality product out there but I'd guess it's the most frequently used.

I believe a broken/failed part would have left you on the side of the road. You mentioned "limped home" so I believe there's maybe more to check.

Last edited by WVZR-1; Aug 7, 2013 at 02:48 AM.
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Old Aug 7, 2013 | 07:34 AM
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End Cap of the yoke was spit out. Limped it home like that and unfortunetly since the joint was so loose it ruined the hole in the driveshaft.
Since I upgraded to the D44 a few years back and now need to replace the driveshaft is there a difference between the 4+3 and ZF6 driveshafts or are they the same?
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Old Aug 7, 2013 | 08:01 AM
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So a retaining ring failed or what-ever?

I've an NOS ZF shaft that measures 26 3/4 +/- center to center of the end-yoke. I've never had a 4+3 in my hand but I've assumed them to be the same with just the slip-yoke being different.

If you still have your old D36 shaft there's enough material so that it can be shortened.

Retaining rings need to be fully seated physically in the groove of the end-yoke, it's very easy to just snap them in and release with them looking secured but a drift and a couple taps of the hammer is needed to confirm it.

Last edited by WVZR-1; Aug 7, 2013 at 08:09 AM.
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Old Aug 7, 2013 | 08:11 AM
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Originally Posted by WVZR-1
So a retaining ring failed or what-ever?

I've an NOS ZF shaft that measures 26 3/4 +/- center to center of the end-yoke. I've never had a 4+3 in my hand but I've assumed them to be the same with just the slip-yoke being different.

If you still have your old D36 shaft there's enough material so that it can be shortened.

Retaining rings need to be fully seated physically in the groove of the end-yoke, it's very easy to just snap them in and release with them looking secured but a drift and a couple taps of the hammer is needed to confirm it.
Exactly, each one was put in and then used a screwdriver to make sure the retaining rings were seated. Not sure if it was my fault or a defect of some sort.
BTW. sent you a pm
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Old Aug 7, 2013 | 08:57 AM
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Ed, there are a few driveshafts on ebay that might work for you.. Do a search under "C4 Corvette Driveshaft"....Moog universals should be plenty strong enough for your car, get the ones with no zerk fitting........See you at Carlisle, hopefully with your car...Good Luck.......WW

Last edited by WW7; Aug 7, 2013 at 09:04 AM.
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Old Aug 7, 2013 | 09:01 AM
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... Take your driveshaft to a driveshaft shop and have a new yoke welded in ... it'll take less time than screwing around with shipping and may actually be cheaper .............. As I recall , the output shaft on the 4+3 is the same as a 700R4 ... the ZF is the TH 400 size slip yoke ............
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Old Aug 7, 2013 | 09:09 AM
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Originally Posted by C409
... Take your driveshaft to a driveshaft shop and have a new yoke welded in ... it'll take less time than screwing around with shipping and may actually be cheaper .............. As I recall , the output shaft on the 4+3 is the same as a 700R4 ... the ZF is the TH 400 size slip yoke ............
Most shops won't just do an end-yoke on an aluminum shaft unless they can cut-back 5/8" - 3/4" before the weld. The A4 and 4+3 share the same 27 splines BUT a ZF is NOT the same as a TH400. I suggested if he still had his D36 to shorten it and do a new end-yoke also.

Ed - I'd think the u-joint would be a no charge from the jobber. I doubt they'd dispute the issue of what failed.
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Old Aug 7, 2013 | 09:14 AM
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... The ZF is indeed a TH400 slip yoke ... I've got a blue tag on the floor that I slid an old 400 yoke in to keep the oil in and the junk out .........
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Old Aug 7, 2013 | 09:46 AM
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Originally Posted by C409
... The ZF is indeed a TH400 slip yoke ... I've got a blue tag on the floor that I slid an old 400 yoke in to keep the oil in and the junk out .........
It is NOT a correct fit but I'd rather not mess with Ed's thread.

The ZF is a 35mm (1.378) out-put the TH-400 SAE (1.397) - It's been mistaken for a fit for years. A NEW TH400 fits a ZF about as well as a used beat ZF with maybe 150K. There will be issues at "speed"! Some of the better drive-line shops don't even seem to care because they've never checked. Measure the TH400 major and minor diameters and then measure the ZF major and minor diameters. A ZF Yoke won't fit a TH400 unless it's way worn - way -way worn.
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Old Aug 7, 2013 | 12:27 PM
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Originally Posted by WW7
........See you at Carlisle, hopefully with your car...Good Luck.......WW
I'll be there along with the car.. second year in a row I'll be driving it there.. and not trailering
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Old Aug 7, 2013 | 01:05 PM
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The MOOG UJoints are good quality. From what you describe happened it souds like to me that you didn't seat the retaining ring and it got pushed out.

I have MOOG joints in the drive shaft of my race car. I have Spicer joints in the half shafts. No problems with either brand.

The ZF6 and 4+3 drive shafts are the same length. The tranny slip yolk is different.... since you just screwed up the shaft itself you can buy any ZF6 shaft and when you put new joints in re-use your current slip yolk.
Will
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Old Aug 7, 2013 | 01:25 PM
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wow, what a sad experience :/
i got all spicer from denny's driveshaft
no problems at all, i did break a ds and u joints in the past
i strongly recommend spicers!
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Old Aug 7, 2013 | 01:51 PM
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I hope it wasn't the u-joints fault! I just put new MOOG joints in my half shaft.
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Old Aug 7, 2013 | 04:59 PM
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Originally Posted by qws
Since I upgraded to the D44 a few years back and now need to replace the driveshaft is there a difference between the 4+3 and ZF6 driveshafts or are they the same?
Don't know (how's that for being less than helpful).

But when I pulled my ZF and called ZFdoc for a replacement tailshaft bushing, ZFdoc recommend either a Turbo 400 tailshaft bushing for use in a ZF trans, or his in house "heavy duty" (read "longer") tailshaft bushing; I went with the "heavy duty" bushing.
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