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Please Help: Difficulty shifting into gear

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Old Nov 14, 2013 | 09:21 PM
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Default Please Help: Difficulty shifting into gear

Hello all, I’m a new Corvette owner and I apologize for bothering everyone with a question as a first post. I recently purchased a 1992 Corvette with the LT1 Six Speed drivetrain. The car has about 120K miles on it and it is very difficult to put into 1st or 2nd gear. It acts as though the clutch isn’t fully engaged. It shifts into the other gears without difficulty. After driving the car for a couple hundred miles It went from difficult to impossible to put into any gear, pressing the clutch down didn’t seem to do anything. So I added some brake fluid into the clutch master cylinder and it went back to where it was before, difficult to put into first and second and normal through the rest of the gears. In order to put the car into first or second you have to pull the shifter rather hard toward the driver’s side of the car while putting it into either gear. I was wondering if this issue could be caused by the clutch master cylinder/slave cylinder or if I’m In for bigger trouble. The person I bought the car from said the clutch was recently replaced and it does seem to grab like new. Once again I apologize for pestering everyone with a question and I would certainly appreciate any help. Thanks! ~Mark
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Old Nov 14, 2013 | 11:05 PM
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Replace the slave&master that should do it
worst case scenario is the pilot bushing but doubt it. Just went through this wiht a T56/Fbody slave same symptoms.

If the seal is leaking internally the clutch wont fully disengage making it hard to get in gear.
Externally could do the same thing youll just see a leak thats all.
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Old Nov 16, 2013 | 10:51 AM
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I sure appreciate the advice. The snow is starting to fly around here now so I'll probably wait until spring to swap out the clutch master/slave cylinder but now I wont worry about it over the winter lol. I was just really concerned it might be something more serious. Thanks again! ~Mark
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Old Nov 16, 2013 | 11:20 AM
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Probably should stop driving it until the problem is fixed. You'll need new syncros if you keep forcing the gear lever
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Old Nov 16, 2013 | 11:52 AM
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When I first purchased mine it had trouble shifting into Reverse, an oil change later it shifted fine..
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Old Nov 16, 2013 | 12:02 PM
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When you do replace the slave cyl. get one for a 96, the bleed screw on the 96 is on top.

The top bleeder makes it way easier(gravity bleed) to bleed by yourself.
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Old Nov 18, 2013 | 06:00 PM
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Thanks so much to everyone for the great advice! I won't drive it before I put in the new clutch master&slave cylinder. I was planning on changing the transmission oil as well and in doing a bit of research it appears there are differing opinions on what the best oil to use is. I work at a NAPA and we sell Royal Purple synchromesh. I went on RP's website and it does list it as a substitute for the GM Part#12345349 so I was thinking of going with it. I was also thinking of trying to "Flush it out" if that's at all possible. I was thinking of running diesel fuel or marvel mystery oil in it just to run it through the gears then drain it and fill it with the RP. Is this a horrible idea? lol. I've been pricing out trannys online and I'm really hoping to do something to bring this one back to life lol. Once again thanks to everyone for all the help I sure appreciate it. ~Mark
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Old Nov 18, 2013 | 06:53 PM
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The ZF6 should not need any sort of "flushing". If you are going to drin the pold fluid out, simply add the proper fluid for the trans. The GM fluid works as does the Castrol 10W60 sold at BMW dealers. Also consider the Amsoil Synthetic Syncromesh fluid. Some like this particular oil, some don't.

One thing with lighter weight oils (R-P 5W30 and such) is that you may get an increase in noise from the trans.

Might want to look at this page from the ZFDoc website

Also, lots of good information in this thread
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Old Nov 19, 2013 | 01:16 AM
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This should solve your problem;



Just kidding. I'd go with replacing your Master and Slave Cylinder. My '93 had a similar issue the first week I had it, and I replaced those and 15,000 later I haven't had the first problem!
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Old Nov 19, 2013 | 05:21 AM
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I'd think the "flush" not a good idea with diesel or Marvel. Marvel if you wanted to would be a better choice but 10W-30 oil a better choice. The GM # 12345349 you mention was never considered a factory fill for the ZF. GM # 1052931 was the factory fill and the RP "suggested recommendation" is HPS 10W-30. You can confirm that at your work or here:

http://royalpurpleconsumer.com/wp-co...ence_Chart.pdf

I believe regardless of the choice of lubricant a regular change frequency is most beneficial to better operation. I've mentioned before maybe every third oil change or maybe every fourth BUT maybe more routinely than most might do.

Resolve your "clash" issue sooner than later and continued use can certainly make it worse. Not mentioned yet is make sure the fill plug is removed before the drain plug. If you can't remove the fill plug and it's drained you certainly have "an issue"!!

An M17 hex for both the drain and fill. If either are in poor condition this VW plug will work well: WHT-001-937 You want that part number only NOT a newer substitute that is "spline drive" unless you're a VW guy with the "spline drive" already.
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Old Nov 19, 2013 | 06:44 AM
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Default Hard getting into gear

I had something similar on my 86, had the master & slave replaced right after purchasing it due to failure. Almost impossible to get into 1st or 2d with the engine running but fine with the engine off.
Try pumping the clutch 4 or 5 times then see if it goes into gear ok or not. If it does then I'd suspect you have air in the system.
Mine did and it was a bear to get out. Found a youtube on how someone had used a hose and fitting in the master to help pull air out, it helped but didn't get it out 100%. Coworked who used to work on GM's suggested pumping the clutch several times, hold about 5 minutes then side slipping the clutch pedal. I did that a couple of times and it got all the air out and it's not been a problem since.
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Old Nov 20, 2013 | 11:17 PM
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Thank you so much to everyone for all your help! This forum is wonderful! I got the HPS Royal Purple 10w-30 and a 17mm hex for the oil change. I also bought a new (Remanufactured) clutch master/slave cylinder along with valvoline synthetic dot 3/4 brake fluid. I've abandoned the notion of "flushing" the trans but I bought 5 quarts of the Royal Purple and I plan to change it again after 200 miles or so. I just wish it were spring so I could get everything done and see if this transmission is going to make it LOL. Again I’d like to say thanks a million to everyone for all their help and I’ll be sure to keep you posted as soon as get everything squared away. ~Mark
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Old Nov 21, 2013 | 08:36 PM
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Originally Posted by secretgoldphish
Thank you so much to everyone for all your help! This forum is wonderful! I got the HPS Royal Purple 10w-30 and a 17mm hex for the oil change. I also bought a new (Remanufactured) clutch master/slave cylinder along with valvoline synthetic dot 3/4 brake fluid. I've abandoned the notion of "flushing" the trans but I bought 5 quarts of the Royal Purple and I plan to change it again after 200 miles or so. I just wish it were spring so I could get everything done and see if this transmission is going to make it LOL. Again I’d like to say thanks a million to everyone for all their help and I’ll be sure to keep you posted as soon as get everything squared away. ~Mark
as said in an earlier post pump the clutch pedel a few times and see if it is easier, if not it might be your pressure plate, if it is always change the throw out bearing at the same time.
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Old Nov 22, 2013 | 04:28 AM
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Originally Posted by secretgoldphish
I also bought a new (Remanufactured) clutch master/slave cylinder along with valvoline synthetic dot 3/4 brake fluid. I've abandoned the notion of "flushing" the trans but I bought 5 quarts of the Royal Purple and I plan to change it again after 200 miles or so.
Good decision to "abandon" the flush and checking the HPS 10W30 after the 200 mile run would be interesting. If you've a contact through your NAPA for an "oil analysis" it would be an interesting project. Make sure you tell them it was used in a "transmission"!!

I'd try to locate this original GM clutch fluid for the master/slave. Does it make a difference? I'll say yes but I've never had a "catastrophic" hydraulic failure. You want GM # 12345347 and you shouldn't have any difficulty. You don't want a "replacement" part # if they offer it. It was discontinued but there should be product on dealers shelves.

Don't be so "overjoyed" that you don't post back!!!
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Old Nov 24, 2013 | 08:05 PM
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“as said in an earlier post pump the clutch pedel a few times and see if it is easier, if not it might be your pressure plate, if it is always change the throw out bearing at the same time.”

Pumping the clutch pedal doesn't seem to have any effect. However, when the clutch master cylinder was low it wouldn't go into gear whatsoever and adding fluid allowed me to shift into gear even though it remained difficult to do so.

Regarding the oil analysis my Father works at a laboratory so I'll be sure to ask him if he can do it for me when I dump the oil after 200 miles. I'll be sure to post the results if he is able to do it. Again thanks so much to everyone for all your help. I've been a member of LS1.com for years (I had a Z28) and while those guys are helpful as well I've never received so much good information in such a timely manner. This forum is terrific and I certainly wont forget to post back no matter how overjoyed I get LOL. Thanks again, ~Mark
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Old Apr 8, 2014 | 10:25 PM
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Originally Posted by WVZR-1
I'd think the "flush" not a good idea with diesel or Marvel. Marvel if you wanted to would be a better choice but 10W-30 oil a better choice. The GM # 12345349 you mention was never considered a factory fill for the ZF. GM # 1052931 was the factory fill and the RP "suggested recommendation" is HPS 10W-30. You can confirm that at your work or here:

http://royalpurpleconsumer.com/wp-co...ence_Chart.pdf

I believe regardless of the choice of lubricant a regular change frequency is most beneficial to better operation. I've mentioned before maybe every third oil change or maybe every fourth BUT maybe more routinely than most might do.

Resolve your "clash" issue sooner than later and continued use can certainly make it worse. Not mentioned yet is make sure the fill plug is removed before the drain plug. If you can't remove the fill plug and it's drained you certainly have "an issue"!!

An M17 hex for both the drain and fill. If either are in poor condition this VW plug will work well: WHT-001-937 You want that part number only NOT a newer substitute that is "spline drive" unless you're a VW guy with the "spline drive" already.
Can't thank you enough for the VW part number! The drain plug on my trans was buggered up indeed and I was able to find a suitable replacement with your part number for $10 instead of the $35 I would have had to spend on ebay to get an original. Thank you so much! I'm in the process of replacing the Clutch master cylinder and slave cylinder and swapping out the trans fluid and your drain plug tip really saved the day. Thanks again! ~Mark
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