C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

header swap questions

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Old Jan 9, 2014 | 10:27 AM
  #1  
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Default header swap questions

I have a cracked manifold on passenger side of car, I'm thinking I may throw some headers on it and mate to the oe exhaust.

1) how are the OBX headers as far as quality and fitment on LT1?

2) will I be able to retain the factory resonator?

3) any recommendations on getting the existing bolts out of the heads?
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Old Jan 9, 2014 | 10:35 AM
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Good call... I would never waste time replacing with OEM manifold crap. Headers are a great move.

I've heard good things about the OBX stuff, but have no personal experience.

Try heating up the OE bolts in the heads.. hopeufully they back out. GM has a thing with making sucky manifold bolts for some reason.
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Old Jan 9, 2014 | 10:39 AM
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Originally Posted by volkswagens-for-life
Good call... I would never waste time replacing with OEM manifold crap. Headers are a great move.

I've heard good things about the OBX stuff, but have no personal experience.

Try heating up the OE bolts in the heads.. hopeufully they back out. GM has a thing with making sucky manifold bolts for some reason.
I'm well aware of the crap GM used back then, had to replace head gaskets on my old Silverado, was built in '95. Broke 2 exhaust bolts of in the head, don't want to do that here too.
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Old Jan 9, 2014 | 10:44 AM
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Originally Posted by eatmydst1234
I'm well aware of the crap GM used back then, had to replace head gaskets on my old Silverado, was built in '95. Broke 2 exhaust bolts of in the head, don't want to do that here too.
Dont worry... GM didn't do any better in 2004

My '04 2500hd had the same exact problem. Gaskets blew out... manifold bolts broke off at the head. Real ugly situation. First it was only the drivers side. Fixed that, then this winter the pass-side started going in the real cold. When its warmer out the pass side cant be heard, thankfully.
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Old Jan 9, 2014 | 11:50 AM
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Dont know about the obx headers, but I suspect they would be fine based on other post about them. I used exotic muscle headers, but if I was doing it again on a stock motor or one with heads cam package, I would try the obx headers being they are stainless and price is good. The only downside I know of would possibably be the 1&5/8 tubes verses 1&3/4 for a bigger motor.
But back to using the stock exhaust. What I did was use a 3in pipe, slid it up over the collector and used a band type clamp to seal it. I then extended the 3in. pipe to the orig. 2&3/4 pipe, used adapters and weld to seal. It basically lines up. Not pretty but it cant be seen unless you are under the car.
BTW do you need emission inspection? Its the cats that get eliminated with LT headers. Its possible to install bullet cats where your resonator is now located if needed.
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Old Jan 9, 2014 | 12:43 PM
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No emissions in my county here in Ga. I found out just yesterday when changing a cobbled together exhaust that my cats are empty as it is.
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Old Jan 9, 2014 | 05:32 PM
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Originally Posted by eatmydst1234
1) how are the OBX headers as far as quality and fitment on LT1?
Plenty of past posts about them
Be prepared to do a little work on brackets etc ; not a bolt on and drive off job

http://forums.corvetteforum.com/1578105450-post1.html
http://forums.corvetteforum.com/c4-t...rs-thread.html
http://forums.corvetteforum.com/c4-g...uy-unless.html
http://forums.corvetteforum.com/1584033902-post9.html
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Old Jan 10, 2014 | 03:45 PM
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Some complaints in those posts include the compressor support bracket and the issue of wanting to reuse the factory header bolts like the TPIS headers do.
Instead of building another ac compressor support bracket, just build a spacer with steel tubing and run the long bolt through it. Same thing with the header factory header bolts. Couldn't you make spacers for that as well? Maybe out of some shiny stainless tubing.
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Old Jan 10, 2014 | 04:06 PM
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I wouldn't be reusing the bolts. If all the A/C bracket needs is a spacer then that shouldn't be a big deal.
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Old Jan 10, 2014 | 08:23 PM
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I ordered myspacers from AluminumSpacers.com or you can use napa part #600-3236 exhaust studs and stn-110x brass nuts for your support brackets. but the spacers ended up looking alot nicer on the car. And take alook at ARH steped headers they are very nice.
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Old Jan 10, 2014 | 11:08 PM
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Originally Posted by neelas
I ordered myspacers from AluminumSpacers.com or you can use napa part #600-3236 exhaust studs and stn-110x brass nuts for your support brackets. but the spacers ended up looking alot nicer on the car. And take alook at ARH steped headers they are very nice.
I'm sure the ARH's are very nice. but they are a bit out of my price range.
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Old Jan 11, 2014 | 10:01 AM
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[QUOTE=eatmydst1234;1585871772]I have a cracked manifold on passenger side of car, I'm thinking I may throw some headers on it and mate to the oe exhaust.

1) how are the OBX headers as far as quality and fitment on LT1?

2) will I be able to retain the factory reson[ATTACH][47758293[/ATTACH]

Name:  IMG_0006.jpg
Views: 126
Size:  93.9 KB[/ATTACH]ator?

3) any recommendations on getting the existing bolts out of the heads?

I installed a set of TPIS long tube headers on my 90 VETT, with o2 sensor port and a Y-pipe that runs back to the CAT (if you chose to run one). They install easily with ample room for the starter etc, keep in mind the frame angle support brackets will need to be cut to allow proper clearance [ATTACH][47758293 [ATTACH]47758294
Attached Images  
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Old Jan 11, 2014 | 11:45 AM
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Originally Posted by neelas
I ordered myspacers from AluminumSpacers.com
Wow. Great resource.

Last edited by mixalive; Jan 11, 2014 at 11:50 AM.
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