C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

95 starter motor staying engaged

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Old Mar 22, 2014 | 02:38 PM
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Default 95 starter motor staying engaged

Before the winter I was having starting issues. Car would not crank, would just click loud and dash would go out. Retry it again and would start up fine. That went on about a month, then one day I got it started and the starter motor stayed engaged.

Loud winding noise. I could hear the starter motor disengage, then re-engage randomly while idling. The last time I started it, I had to disconnect the battery because it just kept trying to start the motor with the keys out.

Besides a possible wiring issue, or replacing the starter motor, could I possibly just replace the solenoid, assuming that is the culprit?
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Old Mar 23, 2014 | 01:24 AM
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The solenoid would NOT cause the dahs to go dark and/or the symptom of a dead battery...then magically be OK.

The Ign switch on the column would.

I would also go thru ALL the battery connections. There are some small wires to the battery that feed the ECM and other things inside the cabin. If the contacts are dirty they will do this too.

If you are not good at tracing electrical and do not have a FSM set, BUY THEM ! Priceless books. Absolutely priceless.
Anyone that thinks they don't need them,.is simply full of **** ! ! !

or

find the nearest auto-electric shop. They can diagnose in 1 hr or less and let YOU do the fix. Just be sure its a real auto-electric shop and not some wanna be that does electric as a supplement to their radiator business or tune-ups. Real elec shops will have some very cool diagnostic tools that remove the guess work.

If the starter has been spun at engine idle speed, its gonna be toast. You're lucky it did not explode. I had one do this and the added RPM, stress cause the nose to break apart..
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Old Apr 5, 2014 | 08:58 PM
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I doubt it is completely toast though because it was trying to start the engine before I disconnected the battery. Will be pulling it out and getting it up in the air soon to take a look.
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Old Apr 5, 2014 | 10:42 PM
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This thread reminds me of a discussing not too long ago about solenoids and the dirty plungers causing problems.

What I would do is remove the wire (S wire) from the starter. Then connect a voltmeter to it and place it in the engine compartment so I could see it. Then you can play around with the key and ignition switch to see if voltage appears on the wire when it should not be. Not the only way to troubleshoot it but is a safe and non-destructive way.
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Old Apr 8, 2014 | 01:23 AM
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Thanks! I'll give it a shot
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Old Apr 8, 2014 | 01:34 AM
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Could be a faulty wiring issue, perhaps the positive is getting grounded, and causing the the starter motor to engage randomly. It wouldn't take much on the LT1 starters.

The solenoid and the starter are one unit on these cars. I bet if you replace the starter, it will fix this issue. A few years ago I had the issue of the starter staying engaged on random start ups. I did it for a couple of weeks then stopped doing it. Then a few months later the spring broke and the gear wouldn't engage the flywheel at all.

Reman'd starters aren't all that expensive and mine has lasted over four years thus far. As far changing it out, it takes longer to lift the car than it does to actually swap the starter.
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Old Apr 8, 2014 | 03:40 AM
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Originally Posted by lt4obsesses
The solenoid and the starter are one unit on these cars. .
All the repair part are available cheaply for the solenoid and plunger ; the usual cause of Denso problems

http://www.nationsautoelectric.com/densoparts.html
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Old Apr 8, 2014 | 02:05 PM
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Really sounds like a low voltage problem, probably a dirty battery connection. On the first try to start with low battery voltage due to dirt causes arcing and a better connection and it will start on the second try.

The cause of it still trying to start with key off is because the low voltage/high amperage condition causes the copper contact washer in the solenoid to overheat and weld to the contacts so the return spring can't break the connection. Disconnecting the battery allows the solenoid to cool and the washer and contacts separate.

The solenoid will need to be replaced as the pitted washer/contacts will fail in a short time.

Last edited by 1lndonr; Apr 8, 2014 at 02:09 PM.
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Old Apr 8, 2014 | 04:44 PM
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Originally Posted by vetteoz
All the repair part are available cheaply for the solenoid and plunger ; the usual cause of Denso problems

http://www.nationsautoelectric.com/densoparts.html
I've never seen that before, and it is pretty cool. However, unless someone just wants to tinker with their starter for fun, given the relative low cost of a Denso reman and the simple ease of replacing one with another, I'd just get a new starter. Seriously, 15 min tops to replace. Two bolts and plug in connection and done.
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Old Apr 8, 2014 | 05:13 PM
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Originally Posted by lt4obsesses
I've never seen that before, and it is pretty cool. However, unless someone just wants to tinker with their starter for fun, given the relative low cost of a Denso reman and the simple ease of replacing one with another, I'd just get a new starter. Seriously, 15 min tops to replace. Two bolts and plug in connection and done.
I believe if I had an OE/GM starter I'd certainly do the replacement of the small parts regardless the price you mention of the reman units. The parts are on the shelf at most every small electrical shop there is and there's generally no need for anything else.

If you removed a reman then there's little doubt that another reman might go back on. The chains offer those "lifetime" warranties BUT I'd still be tempted to check the condition of the one I had a problem with.
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Old Apr 8, 2014 | 06:31 PM
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Originally Posted by 1lndonr
Really sounds like a low voltage problem, probably a dirty battery connection.
Or the solenoid contact worn out as per my link above

Also see
http://www.nationsautoelectric.com/Nippondenso.html
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Old Apr 8, 2014 | 08:04 PM
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Originally Posted by WVZR-1
I believe if I had an OE/GM starter I'd certainly do the replacement of the small parts regardless the price you mention of the reman units. The parts are on the shelf at most every small electrical shop there is and there's generally no need for anything else.

If you removed a reman then there's little doubt that another reman might go back on. The chains offer those "lifetime" warranties BUT I'd still be tempted to check the condition of the one I had a problem with.
Perhaps, I get what you're saying. For example however, the reman I got more than four years ago was a Denso, which I believe is the OEM manufacturer. Still works flawlessly to this day. Now, when mine went out, the '96 was my only car, and it happened in the parking lot at work. So taking the starter out and then rebuilding it was not exactly an option at the time.

Like I said, if you want to tinker with it, and have the luxury of time, then sure, absolutely rebuild it yourself. But there's also nothing wrong with just replacing it either.
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Old Apr 8, 2014 | 11:00 PM
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Got it out today!
Decided to jack it up right away. We removed the ignition wire and connected the battery to see if it would crank without the key. It did crank. So not the ignition wiring. Had to be the solenoid stuck. It was rainy and getting dark out so we did the simplest thing before we took it out and called it a day, we hit it a few times with the ratchet!

Surprisingly it worked, and it starts fine without issues.

I know this issue could reappear but going to see if it acts up at all next couple days. If so, I know what to change.

Good find on that repair kit! Maybe an option for me.
THANKS GUYS!
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Old Apr 9, 2014 | 07:16 AM
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Good Have Been The B Terminal Wires Hitting The S Terminal.
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Old Apr 9, 2014 | 07:57 AM
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Good deal. The one thing I like about starters, they are the one part that sometimes you can actually "persuade" to work again.
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Old Apr 10, 2014 | 12:39 AM
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drove it today. No Starter staying engaged... but the engine is not starting again sometimes. I have to crank the key over again to get it to start, sometimes once, sometime more. Seems to do it when engine is hot.
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Old Apr 10, 2014 | 09:30 AM
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Originally Posted by Waspination
drove it today. No Starter staying engaged... but the engine is not starting again sometimes. I have to crank the key over again to get it to start, sometimes once, sometime more. Seems to do it when engine is hot.
Just my opinion.

Stop messing around before you really get into a jam. You'll be on the road with no tools and the darn thing will engage. You will have a out of control situation where some real damage might occur. $$$$$$$

You found the problem, I would complete the repair.
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Old Apr 10, 2014 | 09:55 AM
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Originally Posted by pcolt94
Just my opinion.

Stop messing around before you really get into a jam. You'll be on the road with no tools and the darn thing will engage. You will have a out of control situation where some real damage might occur. $$$$$$$

You found the problem, I would complete the repair.
Agreed. There is no doubt that your starter is on it's way out. Rebuild it or replace it, that's up to you, but do it.

If the starter stays engaged, not only will it burn up the starter motor, and possibly fry some wires and fuses in the process, but it can also wreak havoc on your flywheel/flexplate.

The slow start very well could be a sign that the starter motor is having issues, or of course it could be unrelated. But the only way to know for sure is fix the known issue first.

Anyway, good luck.
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Old Apr 10, 2014 | 11:07 AM
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Go ahead and get the plunger and stationary contacts for the solenoid. It sounds like that's all you need for now. The last ones I bought were about $15 total cost and really easy to change. I'm certain that will fix your problem.............unless the ground side of the solenoid windings is compromised. I've never seen that though. Just trying to be forum thorough.
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Old Jul 10, 2014 | 12:09 AM
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Late response here...
but it was the contacts. Take a look

New ones haven't missed yet
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