C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

What is this????

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Old Nov 5, 2014 | 09:42 AM
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Default What is this????

OK, I'm attempting to replace a leaking intake gasket on an 87 base vert. Most of my motor head experience is pretty old. The car is from the 80s but my experience is from the 50s and 60s. A lot has changed so who will help me here?

I believe the item wrapped in the aluminum looking blanket pictured in the first pic is the EGR pipe and the second pic is an EGR temperture sensor.

Is that correct? How do they come off? The pipe appears to be part of the exhaust manifold, I have the FSM but it just says remove them.

And finally, can they be eliminated? No emissions test to worry about and while I was gonna keep this car very stock I'm starting to have a change of heart as I see all the crap attached to the engine.
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Old Nov 5, 2014 | 10:07 AM
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Yes, you have identified those parts correctly.

The pipe has a two bolt flange on either end.

You can not remove these parts w/o possibly setting a Check engine light, unless you have the ability to tune out the EGR function in your ECM.

Here is a pic of the intake flange for that tube:


And here is the flange on the tube, itself...



Last edited by Tom400CFI; Nov 5, 2014 at 10:22 AM.
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Old Nov 5, 2014 | 10:13 AM
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if i remember right, it takes a torx driver to remove the 4 bolts, 2 on each end. t25-40 range? also a high temp gasket on each end.
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Old Nov 5, 2014 | 10:22 AM
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Originally Posted by Sleazy Rider
if i remember right, it takes a torx driver to remove the 4 bolts, 2 on each end. t25-40 range? also a high temp gasket on each end.
Oh, that was a good call there. ^This^.
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Old Nov 5, 2014 | 10:47 AM
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is that heat shield made of Asbestos?in this case that little fibers coming out from there are very dangerous if they would been inhaled.
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Old Nov 5, 2014 | 11:56 AM
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I would suggest soaking all four bolts for a day (if there is time in your schedule) with a good penetrating fluid.
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Old Nov 5, 2014 | 02:04 PM
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OK guys, thanks. They are torx heads. I can't see the bottom bolts yet but I'll try feeling my way. As to asbestos, I probably changed 100 pairs of asbestos brake shoes as a teenager. We thought asbestos was a wonderful thing back in the 50s. I LMAO every time I see those guys in space suits removing asbestos shingles. Again, thanks for the help. I'll probably be back.
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Old Nov 5, 2014 | 02:07 PM
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Default Tighten Bolts

I tightened the last 2 head bolts, and the leak went away! I thought the leak was just like yours, but it wasn't. Barely quarter turn did it.
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Old Nov 5, 2014 | 07:05 PM
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Interesting......
On my 1987, the EGR tube attaches to the intake with two bolts just like the pictures above, but the lower end attaches to the exhaust manifold with a crimped ring clamp. Also, mine does not have the heat blanket around it. It's an early 87, maybe it was a design change part way through the year?????
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Old Nov 5, 2014 | 11:58 PM
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Originally Posted by Rod Schneider
It's an early 87, maybe it was a design change part way through the year?????
The cover was incorporated in all the years.
A replacement has velcro to secure the cover which quickly burns off.
I found some fibre-glas fabric with a aluminum cover to fab my own.
Secured with safety wire.




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Old Nov 6, 2014 | 01:48 AM
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Originally Posted by tunedport85inject
is that heat shield made of Asbestos?in this case that little fibers coming out from there are very dangerous if they would been inhaled.
It's fiberglass.

One way of solving the problem of the aftermarket heat shield with the Velcro that burns up (step one -- header wrap):



Step two: Put the aftermarket heat shield on top of the header wrap. It helps to make a new hole for the EGR temperature switch in the opposite corner to the existing hole to hide the seam. This reverses the way the heat shield mounts so the seam is not as visible.


Last edited by Cliff Harris; Nov 7, 2014 at 12:37 AM.
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Old Nov 6, 2014 | 06:07 AM
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Originally Posted by tunedport85inject
is that heat shield made of Asbestos?in this case that little fibers coming out from there are very dangerous if they would been inhaled.
Even if it was asbestos, you wouldnt know you had an issue for 20 years. And the little it would put out wouldnt be an issue. It takes long term constant exposure to cause problems.
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Old Nov 6, 2014 | 11:59 AM
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Originally Posted by Cliff Harris
It's fiberglass.

One way of solving the problem of the aftermarket heat shield with the Velcro that burns up (step one -- header wrap):



Step two: Put the aftermarket heat shield on top of the header wrap. It helps to make a new hole for the EGR temperature switch in the opposite corner to the existing hole to hide the seam. This reverses the way the heat shield mounts. I have a picture of this but I'm away from home and don't have the link on my laptop.
i did this to my '87 and i used metal zip ties to keep it on the EGR tube. it worked great and never melts!
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Old Nov 6, 2014 | 05:24 PM
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Originally Posted by Rod Schneider
Interesting......
On my 1987, the EGR tube attaches to the intake with two bolts just like the pictures above, but the lower end attaches to the exhaust manifold with a crimped ring clamp. Also, mine does not have the heat blanket around it. It's an early 87, maybe it was a design change part way through the year?????
OK, I think that's what I have at the bottom. I can't see it very well so I'm trying to get the distributer out so I can see better but it looks like a crimped ring. Any advice on how to get it off?
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Old Nov 6, 2014 | 05:27 PM
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Originally Posted by Cliff Harris
It's fiberglass.

One way of solving the problem of the aftermarket heat shield with the Velcro that burns up (step one -- header wrap):



Step two: Put the aftermarket heat shield on top of the header wrap. It helps to make a new hole for the EGR temperature switch in the opposite corner to the existing hole to hide the seam. This reverses the way the heat shield mounts. I have a picture of this but I'm away from home and don't have the link on my laptop.
Fiberglass, doesn't feel like fiber glass. How does it come off, with a sharp razor cutter?
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Old Nov 6, 2014 | 05:28 PM
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Originally Posted by eldertek
I tightened the last 2 head bolts, and the leak went away! I thought the leak was just like yours, but it wasn't. Barely quarter turn did it.
Which bank? I may take a look before I take anything more off.
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Old Nov 6, 2014 | 05:33 PM
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Again i want to thank y'all for the help. It's been a while since I took on anything this complex and I may be in over my head. The good news is I have plenty of time.

Also, I have to say that I believe somewhere around 1980 there were a bunch of engineers sitting at lunch laughing and laughing about how some poor sucker would one day have to take one of these engines apart in the car.
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Old Nov 7, 2014 | 12:46 AM
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The bottom ring is an Oetiker clamp:



I got mine off by hammering a screwdriver into the ear to spread it apart. Crimping the new one on is a fun task thanks to the tight area. I used one of these:


Last edited by Cliff Harris; Nov 7, 2014 at 12:53 AM.
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