C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Cold start fitting o-ring (the large one)

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Old Sep 5, 2015 | 01:28 PM
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Default Cold start fitting o-ring (the large one)

Ok so long story short I need a new o-ring for the fitting for my cold start FITTING that goes into the fuel rail. Despite plenty of lube the old one cut while reinstalling it.

Not the small one for the line out or the big one for the intake manifold, one for the fitting to the fuel rail that no o-ring kits have.


Anyone know a part number or o-ring size?


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Old Sep 5, 2015 | 04:52 PM
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Found a better diagram, it's 107

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Old Sep 5, 2015 | 06:56 PM
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I believe you had to buy the 'fitting' GM #171120730 to get that seal. There was a seal kit of 3 seal but I thought it included only 102, 103 & 104.

There is a 17112073 on eBay and the seal is shown in the package with the fitting. If you found someone that had maybe metric sealing rings I believe you might be able to be helped but I've no idea of the size.

A Google search of the GM fitting # might reveal maybe some information regarding 'substitutions'.

I saw a post that mentioned that the o-ring was part of a GM# 17111954 but we did some Fiero stuff and I believe it might be an error. You "takes your chances" !!!!!!!!!!!!! The package is also on eBay from a few.

Last edited by WVZR-1; Sep 5, 2015 at 07:02 PM.
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Old Sep 5, 2015 | 07:50 PM
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that size o ring is tough to find,
you can use a piece of small fuel line, and cut a section off, I used this on my old tpi and it never leaked,

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Old Sep 5, 2015 | 10:46 PM
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I already welded the fitting and if I can't find the o-ring I won't even use that fitting.

Some people could use a rubber band, hair tie or piece of bubble gum and be fine for 20 years. If I don't use the exact correct o-ring my car will burn up. I may just pull it and have it welded up, my luck I'll buy the plug and that o-ring will break too.
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Old Sep 5, 2015 | 11:29 PM
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I sliced several O-rings trying to get this together. Made me wonder how the factory did it...

It got a little expensive at $25 per set of O-rings (this set is from the dealer about 10 years ago). I made a note to myself so I'd remember how painful this was. This is the 3 O-ring set:



I used an 82° countersink to take off the edge inside the fuel rail. After some polishing the inside was very smooth and the O-ring and fitting slid right in.
.
.
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Old Sep 6, 2015 | 06:43 AM
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I've given this more thought and I don't believe that it should be as large an issue as we've suggested. You need to ID the thread & pitch. Do you have metric and SAE screw pitch gauges?

I believe it's likely done to either an SAE ORB (o-ring boss) specification or Metric ORB (o-ring boss) specification.

Is the fuel rail constructed similar to this ORB image?

Name:  oringboss.gif
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Earls does some but if you ID the thread you should be able to accomplish 'local'.


*****
If you sort the ORB spec of the fitting you could likely use that port for an electronic 'fuel pressure gauge' sender.

Last edited by WVZR-1; Sep 6, 2015 at 07:43 AM.
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Old Sep 6, 2015 | 08:01 AM
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Originally Posted by Cliff Harris
I sliced several O-rings trying to get this together. Made me wonder how the factory did it...

It got a little expensive at $25 per set of O-rings (this set is from the dealer about 10 years ago). I made a note to myself so I'd remember how painful this was. This is the 3 O-ring set:



I used an 82° countersink to take off the edge inside the fuel rail. After some polishing the inside was very smooth and the O-ring and fitting slid right in.
.
.
Pretty sure that kit is meant to be 102, 103, 104 and I'd buy the aftermarket plug before that discontinued kit. I read your thread about the sharp edge issue and if I had the rail off I'd do that but I didn't want to mess withal the injector O-rings until I get my new injectors. And I don't wanna mess with any of that until I pull the lower intake for cam & porting.

Last edited by BOOT77; Sep 6, 2015 at 08:04 AM.
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Old Sep 8, 2015 | 03:04 AM
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Did you ID the thread? A friend saw your thread and was interested in doing maybe a fuel pressure sensor/sender from this location for a fuel gauge.
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Old Sep 9, 2015 | 08:07 PM
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Nope, I pulled the rail, bought the $20 plug and am gonna chamfer the lip & replace all O-rings.
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Old Sep 9, 2015 | 11:00 PM
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Originally Posted by BOOT77
Nope, I pulled the rail, bought the $20 plug and am gonna chamfer the lip & replace all O-rings.
What part # for the plug and from who? Does the plug actually fit?
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Old Sep 10, 2015 | 07:42 AM
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Haven't tried it yet but looks the correct size. http://www.summitracing.com/parts/rfw-fr10/overview/
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