C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Spark Plug Wires With TPIS Headers

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Old Sep 26, 2015 | 10:28 PM
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Default Spark Plug Wires With TPIS Headers

I have a 1986 coupe with iron heads. I installed TPIS headers this summer. My problem is that I keep burning number 6 wire because of the straight boot. I did install boot protectors but; it only lasted a little bit longer. I wanted to know what angle boot should I buy? Also, what is good wire to use?


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Old Sep 26, 2015 | 10:39 PM
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Originally Posted by rrt898
I have a 1986 coupe with iron heads. I installed TPIS headers this summer. My problem is that I keep burning number 6 wire because of the straight boot. I did install boot protectors but; it only lasted a little bit longer. I wanted to know what angle boot should I buy? Also, what is good wire to use?


Thanks
I had tpis 1 3/4" headers on my 93 lt1.

They were the best fitting headers i have ever had (in terms of tube bends, clearances, and spark plug wire clearance).

I used msd wires for lt1 (do not recommend these spark arcd At the boot to wite/junction) and also taylor wires.

Both wires fit these well without burning
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Old Sep 26, 2015 | 11:45 PM
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I don't know if this helps, my 88 has an angled plug spark plug boot, #6, due to the Oil check tube. I have new MSD plugs and the #6 boot is different.
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Old Sep 27, 2015 | 12:10 AM
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don't know if this will help, but if it's a single wire, parts houses used to carry individual wires and it's just a matter of physically matching up one to what you need.
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Old Sep 27, 2015 | 12:15 AM
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All 90 degree MSD wires but custom cut and not precut.
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Old Sep 27, 2015 | 12:24 AM
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All my MSD plug wires are 90 degrees except for #6 that has a 45 degree bend. Should clear a header.
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Old Sep 27, 2015 | 05:09 AM
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these are hooker headers but all 90's for sure...



Last edited by project C4; Sep 27, 2015 at 05:17 AM.
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Old Sep 27, 2015 | 11:32 AM
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On my '87, the #6 plug boot was not a 90 degree boot, maybe 135 degree?? That was necessary to clear the OEM location of the oil dipstick tube. The aluminum heads also have angled plugs.

When I installed my Hedman Headers, I bought a Taylor 8.2mm plug wire set that had all 90 degree boots. The passenger side header required a slight relocation of the dipstick tube and the 90 degree boot worked fine as the #4 and #6 header tubes are angled to the rear compared to the factory manifold.



I also used boot protectors and made sure the wires got routed and secured away from the header tubes.
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Old Sep 27, 2015 | 02:39 PM
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I put a 90 degree boot on there for now but; it wasn't easy around the oil tube.
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Old Sep 27, 2015 | 02:47 PM
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This was the fix for now.
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Old Sep 28, 2015 | 11:35 AM
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The last set of MSD Superconductors I bought didn't have the straight boot, this solved the problem.

When my 86 had straight plug iron heads, I'd burn 2-3 wires a year, with the same covers you have there.
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Old Sep 28, 2015 | 11:43 AM
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Short plugs also help in some situations. When I had straight plug heads I needed a short plug on #5 to get it off the header.
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Old Sep 28, 2015 | 12:10 PM
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How did your headders fit I to your 86? Just installed mine and I had to get regressive to get the passenger side #6 bend to clear the frame.
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Old Sep 28, 2015 | 01:03 PM
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Has anyone moved the oil dipstick around to gain clearance???
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Old Sep 28, 2015 | 01:22 PM
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Originally Posted by rrt898
Has anyone moved the oil dipstick around to gain clearance???
I don't believe I did movement with my AFR 190 heads with TPIS headers for my 91
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Old Sep 28, 2015 | 07:11 PM
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Originally Posted by jlfx car audio
How did your headders fit I to your 86? Just installed mine and I had to get regressive to get the passenger side #6 bend to clear the frame.
I did not have that problem or any other. they are a perfect fit on my car.
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Old Sep 28, 2015 | 07:13 PM
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Originally Posted by rrt898
Has anyone moved the oil dipstick around to gain clearance???
I used a different dip stick that bolts to the block as you see in the pictures.
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To Spark Plug Wires With TPIS Headers

Old Sep 29, 2015 | 11:27 AM
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Originally Posted by rrt898
I installed TPIS headers this summer. My problem is that I keep burning number 6 wire
Same problem with these TPIS, but plug 7, for me. TPIS recommended dimpling the header for more clearance.

I bought short Accel plus which were the same length as what was already there, but yellow.

The only solution I found was a set of plug wires with ceramic ends (boots, sort of).



The pricey Taylor boots were a waste of money, for me.

Last edited by whalepirot; Sep 30, 2015 at 01:34 PM.
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Old Sep 29, 2015 | 11:54 AM
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Originally Posted by project C4
these are hooker headers but all 90's for sure...


i just installed these exact cables in my 85 and they are working great
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Old Sep 30, 2015 | 11:52 AM
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The bolt flanges are bigger and longer than Hooker (see my pic). The space is very tight.
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