Crossfire + Vortec
Vortec heads can be drilled & tapped for the conventional 12-bolt intake, thereby allowing retention of the stock Crossfire TBI. The castings are reportedly thin in the necessary areas, but it's been done and documented, and I'm willing to assume the risks. The "Renegade" aftermarket intake manifold I'm using should have plenty of material to match up with the taller Vortec ports, so fitment is a non-issue.
My big concern for this project is the jump in compression ratio when changing from a 76cc to a 64cc chamber (9.0 to ~10.4:1), while still running iron heads. I'll need to use a .015-.024 head gasket to keep quench below .050, and I don't currently plan to replace my stock pistons/bottom end...so I would essentially be stuck with a high static CR.
However, I'm wondering whether I can add an improved cam that will retain a low enough dynamic compression ratio to use 87 octane pump gas, and still cooperate with the stock ECM. I figured a dynamic CR of ~6.27:1 with just the head swap, using stock 6* timing & cam specs. From what I've read, some consider 8.0:1 to be a "safe" DCR limit for pump gas, though I think that'd be w/93 octane. I'm fully aware this limit will vary considerably between engines, but I'm probing for any gains (primarily MPG & TQ) hiding in the wiggle room.
So, my question to performance gurus, cam experts (I also submitted this info to Comp Cams), and any with Vortec/Crossfire experience...are my goals at all reasonable? If I can't achieve this swap with 87 octane I'm not totally opposed to running 89/93...but I'd much rather cheap out
The Vortec heads look to be a prime budget upgrade for a mild Gen 1 daily driver, and I'd really love to put their low-lift flow & chamber design to work...but, if it forces me to change out the pistons and/or ECM, or run 93 octane full-time, a basic stock/ported aluminum L98 head swap will probably bring better bang for my buck.As a final note, I am definitely planning on a later upgrade to EBL, Megasquirt or the like, which would of course greatly expand cam options...but trying to teach myself to tune before addressing those leaky valves would be an exercise in futility
Last edited by 84Z51J; Jan 29, 2016 at 04:41 PM.
Last edited by 84Z51J; Jan 29, 2016 at 07:57 PM.
I had no problems with 87 octane fuel.
I had no problems with 87 octane fuel.

Intake fitment is already covered in my first post, folks
Last edited by 84Z51J; Feb 1, 2016 at 08:20 AM.
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Still I can't answer the OP's question about compression with the '84 pistons and Vortec heads. I think one could make it work, but I haven't done it.
The big unknown is how the ECM will deal with these changes. VE improvements can be futzed in with fuel pressure. Really hope any spark advance mismatch will be minor enough to correct in base timing...or it'll be an exciting leap of faith to EBL!
Last edited by 84Z51J; Feb 2, 2016 at 09:21 PM.

It all depends on how much duration you end up going with to "kill compression" some...and also, what you're willing to accept, as acceptable.
Sounds like fun, no matter what.
Vortec heads can be drilled & tapped for the conventional 12-bolt intake, thereby allowing retention of the stock Crossfire TBI. The castings are reportedly thin in the necessary areas, but it's been done and documented, and I'm willing to assume the risks. The "Renegade" aftermarket intake manifold I'm using should have plenty of material to match up with the taller Vortec ports, so fitment is a non-issue.
My big concern for this project is the jump in compression ratio when changing from a 76cc to a 64cc chamber (9.0 to ~10.4:1), while still running iron heads. I'll need to use a .015-.024 head gasket to keep quench below .050, and I don't currently plan to replace my stock pistons/bottom end...so I would essentially be stuck with a high static CR.
However, I'm wondering whether I can add an improved cam that will retain a low enough dynamic compression ratio to use 87 octane pump gas, and still cooperate with the stock ECM. I figured a dynamic CR of ~6.27:1 with just the head swap, using stock 6* timing & cam specs. From what I've read, some consider 8.0:1 to be a "safe" DCR limit for pump gas, though I think that'd be w/93 octane. I'm fully aware this limit will vary considerably between engines, but I'm probing for any gains (primarily MPG & TQ) hiding in the wiggle room.
So, my question to performance gurus, cam experts (I also submitted this info to Comp Cams), and any with Vortec/Crossfire experience...are my goals at all reasonable? If I can't achieve this swap with 87 octane I'm not totally opposed to running 89/93...but I'd much rather cheap out
The Vortec heads look to be a prime budget upgrade for a mild Gen 1 daily driver, and I'd really love to put their low-lift flow & chamber design to work...but, if it forces me to change out the pistons and/or ECM, or run 93 octane full-time, a basic stock/ported aluminum L98 head swap will probably bring better bang for my buck.As a final note, I am definitely planning on a later upgrade to EBL, Megasquirt or the like, which would of course greatly expand cam options...but trying to teach myself to tune before addressing those leaky valves would be an exercise in futility

I swear, I can tell what gas is in it my the sound it makes. If you do it, I would plan on running 93. YMMV.


















