Serious problems with 700r4. Help!
A fairly easy to make mistake for a neophyte is to get the upper and lower valve body / separator plate gaskets transposed. The upper and lower ARE different. One has a "V" cut into it and is the lower, the other a "C" and is the upper.
Go online and find some ATSG manuals for the 4L60. I found one in .pdf form, I have it on my tablet and use it in the shop when I have a 4L60 on the bench. It really helps as I only do one or two a year, and the reference keeps me from making dumb mistakes. The manual will show you how to identify the gaskets, and give you the check ball locations.
If you have the fwd clutch engaged in Park, you have a cross-leak. Studying the ATSG book may lead you to the exact location of the problem, but this will be tough for a novice. Go over the stuff you can fix: The gaskets in the correct location, check ***** in the correct location, TV valve works correctly (its possible to mess up the install of the lever thingy when installing the Valve Body), and fluid level is correct. You could also do a pressure test. This tells a LOT about what is happening.
If you can't figure out what you did wrong by going over exactly what you touched and changed, tow it to a shop and let a guy that's done hundreds of them figure it out. He probably can because he's so familiar with what's "in there". But that experience has a price.
A fairly easy to make mistake for a neophyte is to get the upper and lower valve body / separator plate gaskets transposed. The upper and lower ARE different. One has a "V" cut into it and is the lower, the other a "C" and is the upper.
Go online and find some ATSG manuals for the 4L60. I found one in .pdf form, I have it on my tablet and use it in the shop when I have a 4L60 on the bench. It really helps as I only do one or two a year, and the reference keeps me from making dumb mistakes. The manual will show you how to identify the gaskets, and give you the check ball locations.
If you have the fwd clutch engaged in Park, you have a cross-leak. Studying the ATSG book may lead you to the exact location of the problem, but this will be tough for a novice. Go over the stuff you can fix: The gaskets in the correct location, check ***** in the correct location, TV valve works correctly (its possible to mess up the install of the lever thingy when installing the Valve Body), and fluid level is correct. You could also do a pressure test. This tells a LOT about what is happening.
If you can't figure out what you did wrong by going over exactly what you touched and changed, tow it to a shop and let a guy that's done hundreds of them figure it out. He probably can because he's so familiar with what's "in there". But that experience has a price.
Best constructive guidelines I have seen on here in a long time!
I've done ONE rebuild so far, so not an expert here by any means. (4l60E Silverado rebuild soon to follow though)
Good luck.
It's REALLY easy to think you got the C clip in the right position when you really don't. This is a VERY common mistake by people who have never rebuilt a 700r4/4L60.










