suspension rebuild - work in progress -


Last edited by Joe C; Dec 22, 2017 at 06:31 AM.
when pressing bushings in or out of the upper control arms, as most know, you'll need a support between the two arms of the upper assembly. I just cut a piece of 1.25" angle - length, a snug-friction fit. on each end, drill a .25" hole about 3/4 inch from each end and secure with a couple tie-wraps. takes the place of a couple extra hands. I did my initial cut about 1/16" longer than needed and carefully trimmed to size with my bench grinder. the tie-wrap thing is more beneficial when pressing in the new bushing on the one side of the upper arm.
Last edited by Joe C; Dec 25, 2017 at 05:18 AM.
I too have a 25 year old blast cabinet from TP Tools. I just went a little bigger. And like you, it has done a lot of parts. I can not imagine doing jobs without it now.
Here is mine. I thought I had a better pic, but this will have to do for now.
when we moved to florida, we down-sized when we built our "retirement home." I though I was pretty much done with corvettes and cars in general - that lasted all of about 6 months. right now i'm limited to around 575 square feet, and that has to double as our two car garage. I have to get real creative on space allocation, and I'm somewhat limited in what I can do now. i'm officially "out of room." i've been retired some 10 years now, and when I was still working, I had access to some of the best equipped engineering shops around, but those days are over.



A cabinet in my workshop is on my Christmas list for "someday" though.





Nice work (and shop) guys! I let the pros do my front (local Chevy dealer). I just did the rear this fall. Lots and lots of work but well worth it!
Don't be stingy with the grease!
FWIW, I applied mine and let it "dry" overnight. Not really by design just had enough for that day. I kinda wonder if that helps "set" the silicone-like lube in place? (I'm sure it can't hurt).
The Best of Corvette for Corvette Enthusiasts
In the past usually just got everything powder coated. I'm lazy.
Last edited by Mike Holmen; Dec 20, 2017 at 07:12 PM.


Last edited by Joe C; Dec 20, 2017 at 08:30 PM.
the wenol polish has some sort of sealant, and should keep the the parts looking good for some time. https://www.autogeek.net/wenol.html - my 85 is a daily driver, and the chassis-bottom end, lives in a rather harsh environment. hopefully, the parts will stay looking good with only an occasional cleaning.
not to go OT, but here's some additional info on finishing other aluminum parts. I've bead blasted engine parts, and with anything under the hood, I chem-film the pieces/parts - that chemically puts a somewhat invisible film that get into the pores of the metal. pretty much stops any aluminum oxide corrosion dead in it's tracks. again, no clear. I've had chem-film parts that looked good after 20+ years. chem-film is a PPG product - https://www.welleauto.com/index.php/...egory=13377408 - it's pricey, but stores well, and last a long time.
when we moved to florida, we down-sized when we built our "retirement home." I though I was pretty much done with corvettes and cars in general - that lasted all of about 6 months. right now i'm limited to around 575 square feet, and that has to double as our two car garage. I have to get real creative on space allocation, and I'm somewhat limited in what I can do now. i'm officially "out of room." i've been retired some 10 years now, and when I was still working, I had access to some of the best equipped engineering shops around, but those days are over.

The workshop area is 2000 SqFt and the storage area is 3200 SqFt. for a building total of 5200 SqFt. Yeah, I know how lucky I am. I built it in 1992. The paint booth is a little small to do a whole car, but I could probably make it work if I had to. Here are a couple more pics if you are interested.
Yeah Joe, you are ahead of me on the retirement plan. I am counting may days, got about 3 years to go. Can't wait.
https://www.mscdirect.com/browse/tn/Motion-Control-Fluid-Power/Pneumatics/Filters-Regulators-Lubricators-(FRL)-Air-Preparation/Filters-Regulators-Lubricators-(FRL)/Coalescing-Filters?navid=12104823
I am using a single AO on the blast and a combination AA & AO on the paint booth. I really thought I would have to install a dryer in the system but these are working so well beyond my expectations that I have looked back. There are times that cabinet sucks a lot of air and I have never had a problem with water.
http://www.tptools.com/tech-abrasive-comparison.dlp
the only problem not living back in ohio was my close proximity to TP and summit racing. shipping on 50# of medium has an additional shipping charge to here in florida -
- fortunately, when we visit friends back in ohio, I make the rounds and stockpile supplies.

Last edited by Joe C; Sep 20, 2018 at 07:02 AM.
Yeah, a 50Lbs bag can add up in a hurry for shipping costs.
Last edited by Randy M; Dec 21, 2017 at 10:17 AM.
The workshop area is 2000 SqFt and the storage area is 3200 SqFt. for a building total of 5200 SqFt. Yeah, I know how lucky I am. I built it in 1992. The paint booth is a little small to do a whole car, but I could probably make it work if I had to. Here are a couple more pics if you are interested.
Yeah Joe, you are ahead of me on the retirement plan. I am counting may days, got about 3 years to go. Can't wait.


I have never seen a shop like that. is this just your hobby, or are you running a business there? are you sure you know just how lucky you actually are??? And, Yes Joe, I really do know how lucky I am.












