LS7 Titanium Connecting Rods
#21
You can do it - but my question would be "why".
Look - 4340 Steel is Stronger than Ti (Typical Ultimate Strength of 4340 is 200 KSI and higher where the strength of the Ti alloy used on the LS7 rods is in the 150 - 160 KSI range). Where Ti shines is strength per lb. Ti weighs about .16 pounds per cubic inch - steel is bout 0.28. Both Ti and 4340 steel have good to excellent fracture toughness (read - resistance to cracking).
However - Ti is a more than 4 times more expensive than 4340 steel, and is a real pain in the **s to machine (so that costs a lot more as well). There are issues with Ti - Ti surface contact, and while the Ti is strong - it tends to "flex" a bit more than steel - so some areas have to be beefed up a bit to keep the deflection under control. So - if you are willing to spend some money to save some weigh - rather than spend the money on TI rods - how about a lightweight (read drilled) 4340 crankshaft. How about a lightweight flywheel ??? How about a small diameter dual disc clutch ??? IMHO - it seems that there are more effective ways to spend the money .... Especially when in many cases the LS7 rods require custom pistons that will run even more $$$...
Again - nothing wrong with TI rods - they are really neat things - but I would probably go for the lightweight crank and flywheel before I'd even consider going with Ti rods for almost any hardcore application.
Look - 4340 Steel is Stronger than Ti (Typical Ultimate Strength of 4340 is 200 KSI and higher where the strength of the Ti alloy used on the LS7 rods is in the 150 - 160 KSI range). Where Ti shines is strength per lb. Ti weighs about .16 pounds per cubic inch - steel is bout 0.28. Both Ti and 4340 steel have good to excellent fracture toughness (read - resistance to cracking).
However - Ti is a more than 4 times more expensive than 4340 steel, and is a real pain in the **s to machine (so that costs a lot more as well). There are issues with Ti - Ti surface contact, and while the Ti is strong - it tends to "flex" a bit more than steel - so some areas have to be beefed up a bit to keep the deflection under control. So - if you are willing to spend some money to save some weigh - rather than spend the money on TI rods - how about a lightweight (read drilled) 4340 crankshaft. How about a lightweight flywheel ??? How about a small diameter dual disc clutch ??? IMHO - it seems that there are more effective ways to spend the money .... Especially when in many cases the LS7 rods require custom pistons that will run even more $$$...
Again - nothing wrong with TI rods - they are really neat things - but I would probably go for the lightweight crank and flywheel before I'd even consider going with Ti rods for almost any hardcore application.
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#23
Le Mans Master
Thread Starter
..... What I like most about this Forum is the depth and wealth of information , creativity , and experience that is freely shared .....
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jazzmk1 (06-02-2020)
#25
Le Mans Master
You can do it - but my question would be "why".
...So - if you are willing to spend some money to save some weigh - rather than spend the money on TI rods - how about a lightweight (read drilled) 4340 crankshaft. How about a lightweight flywheel ??? How about a small diameter dual disc clutch ???
...So - if you are willing to spend some money to save some weigh - rather than spend the money on TI rods - how about a lightweight (read drilled) 4340 crankshaft. How about a lightweight flywheel ??? How about a small diameter dual disc clutch ???
#26
Le Mans Master
Thread Starter
..... Titanium vs Aluminum bulk-wise ... This particular alum. rod weighs 505g ... the LS7 Ti rod weighs 457g .....
Last edited by C409; 02-24-2018 at 09:01 AM.
#27
Safety Car
excellent picture ! that really illustrates how much more aluminum is needed to get to the same strength points. the same disparity is shown when you put lightweight, thin wall steel rocker arms up against aluminum ones.
it also shows how much more material is in the big end which is rotational weight going along for the ride with the crank
There was a reason that the SR 71 Blackbird plane was skinned and air framed out of titanium. While this next post is not car related, there is an interesting tidbit of information down in the text. As you read down through, it talks about if anything that was cad plated (cadmium) touched the titanium, it made it brittle. this becomes something for folks to stick in their heads.
https://www.lockheedmartin.com/us/10...blackbird.html
it also shows how much more material is in the big end which is rotational weight going along for the ride with the crank
There was a reason that the SR 71 Blackbird plane was skinned and air framed out of titanium. While this next post is not car related, there is an interesting tidbit of information down in the text. As you read down through, it talks about if anything that was cad plated (cadmium) touched the titanium, it made it brittle. this becomes something for folks to stick in their heads.
https://www.lockheedmartin.com/us/10...blackbird.html
#28
Le Mans Master
I think the main reason for using titanium to skin the Blackbird was heat. Aluminum would not have withstood the surface temps the SR-71 saw.
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cardo0 (02-24-2018)
#29
Safety Car
Add in lightness and strength. Also, everytime the plane flew, it re heat treated itself. And heat. The leading edges would have melted.
Titanium has the highest strength to weight ratio of the structural materials. Of course GM knows that, otherwise why would they use them.
I think it is a pretty astute move to utilize the LS7 rods.
Titanium has the highest strength to weight ratio of the structural materials. Of course GM knows that, otherwise why would they use them.
I think it is a pretty astute move to utilize the LS7 rods.
Last edited by drcook; 02-24-2018 at 12:50 PM.
#30
Le Mans Master
When the Flat plane GT350R came out, everyone just about blew a nut over it's "light weight, fast revving crank". While the crank was slightly lighter than the standard cross plane crank,
THE FANCY CRANKSHAFT ACCOUNTS FOR LESS THAN 15 PERCENT OF THE V-8'S ROTATING INERTIA (a little over a 1/3 of the way down)
It's ALL about the flywheel and clutch. Want a fast revving engine? Install a flex plate and a tiny diameter, stock-car style multi-disk clutch. Even with a heavy cast crank, stock rods and heavy stock pistons...this set up would make any V8 seemingly rev like an F1 engine....
.
THE FANCY CRANKSHAFT ACCOUNTS FOR LESS THAN 15 PERCENT OF THE V-8'S ROTATING INERTIA (a little over a 1/3 of the way down)
It's ALL about the flywheel and clutch. Want a fast revving engine? Install a flex plate and a tiny diameter, stock-car style multi-disk clutch. Even with a heavy cast crank, stock rods and heavy stock pistons...this set up would make any V8 seemingly rev like an F1 engine....
.
#31
Le Mans Master
Member Since: Oct 2002
Location: Las Vegas - Just stop perpetuating myths please.
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You can do it - but my question would be "why".
Look - 4340 Steel is Stronger than Ti (Typical Ultimate Strength of 4340 is 200 KSI and higher where the strength of the Ti alloy used on the LS7 rods is in the 150 - 160 KSI range). Where Ti shines is strength per lb. Ti weighs about .16 pounds per cubic inch - steel is bout 0.28. Both Ti and 4340 steel have good to excellent fracture toughness (read - resistance to cracking).
However - Ti is a more than 4 times more expensive than 4340 steel, and is a real pain in the **s to machine (so that costs a lot more as well). There are issues with Ti - Ti surface contact, and while the Ti is strong - it tends to "flex" a bit more than steel - so some areas have to be beefed up a bit to keep the deflection under control. So - if you are willing to spend some money to save some weigh - rather than spend the money on TI rods - how about a lightweight (read drilled) 4340 crankshaft. How about a lightweight flywheel ??? How about a small diameter dual disc clutch ??? IMHO - it seems that there are more effective ways to spend the money .... Especially when in many cases the LS7 rods require custom pistons that will run even more $$$...
Again - nothing wrong with TI rods - they are really neat things - but I would probably go for the lightweight crank and flywheel before I'd even consider going with Ti rods for almost any hardcore application.
Look - 4340 Steel is Stronger than Ti (Typical Ultimate Strength of 4340 is 200 KSI and higher where the strength of the Ti alloy used on the LS7 rods is in the 150 - 160 KSI range). Where Ti shines is strength per lb. Ti weighs about .16 pounds per cubic inch - steel is bout 0.28. Both Ti and 4340 steel have good to excellent fracture toughness (read - resistance to cracking).
However - Ti is a more than 4 times more expensive than 4340 steel, and is a real pain in the **s to machine (so that costs a lot more as well). There are issues with Ti - Ti surface contact, and while the Ti is strong - it tends to "flex" a bit more than steel - so some areas have to be beefed up a bit to keep the deflection under control. So - if you are willing to spend some money to save some weigh - rather than spend the money on TI rods - how about a lightweight (read drilled) 4340 crankshaft. How about a lightweight flywheel ??? How about a small diameter dual disc clutch ??? IMHO - it seems that there are more effective ways to spend the money .... Especially when in many cases the LS7 rods require custom pistons that will run even more $$$...
Again - nothing wrong with TI rods - they are really neat things - but I would probably go for the lightweight crank and flywheel before I'd even consider going with Ti rods for almost any hardcore application.
Something else I recall from D. Vizard is the lighter rotating assembly rev's faster more than it increases max RPM. Max RPM is usually limited by the cam and valvetrain more than the rotating assembly weight.
Just something to consider when re-engineering your engine.
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Kevin Mason (11-16-2022)
#32
Team Owner
Pro Mechanic
*Not "plug and play"
*Easily "stallable". In other words, with essentially no fw and a very small, light clutch, you actually have to use the throttle and clutch pedal like the variable devices that they are -not like on/off switches.
If you've ever ridden a 2 stroke dirt-bike, it would require similar skills, when starting out. Not hard....but too hard for some.
#35
Safety Car
Is that a commercial fixture ? I have a really really good scale that I use for weighing bullets. With the correct fixture it would work great for rods.
#36
Yes - I read post 5 and post 9 and all the posts in the thread. Let me see if I can put this another way. Look at the cost of the Ti Rods - about $1K - then we have the cost of the custom pistons - I don't know what that'll be but I think it's safe to say $500 more than an equivalent se of "off the shelf" HP pistons.
So let's look at some other numbers ... If you check out the Summit Racing site - you'll see a set of 6.0" Scat 4340 Forged H Beam rods with the ARP 2000 Rod bolts runs about $560. So - the Ti rods are about $400 more - plus the upcharge on the pistons.
OK - let's look at Crankshafts. The standard weight 4340 Forged steel Scat crank for a Gen 1 SBC weighs in at about 48 Lb and runs about $690. The lightweight 4340 Forged Steel Crank for the same Gen SBC is about 8 Lb lighter and runs about $950. So - for $300 more ($100 less than the lighter rods) you save about 8 lb of rotating weight.
If you look at the cost of a standard weight flywheel - it looks like a nice standard 168 tooth steel flywheel for a SBC weighs about 30 - 33 Lb and will run about $225. A lightweight flywheel will weigh in right around 15.5 Lb - 16 Lb and look like they run about $450 - $500.
So - for less than the cost delta between the Ti Rods and the custom pistons - you can upgrade to the lightweight crank and a lightweight flywheel, and save on the order of 22 Lb or rotating weight.
To me - if you're concerned about the weight of the reciprocating / rotating parts of the motor - the lightweight crank and the lightweight flywheel make a lot more sense than the lighter rods. Yes - if you're going to be revving the daylights out of the motor - the lighter weight rods do buy you some things - but not all that many street motors see the super high revs where the rod weight really matters. And remember - the valvetrain typically give you more problems with high revs than the reciprocating assy - so if you're going to spin the motor to the stratosphere - plan on spending lots more $$$ on valve springs, and either top of the line hydraulic roller lifters - or more likely solid roller lifters ...
So let's look at some other numbers ... If you check out the Summit Racing site - you'll see a set of 6.0" Scat 4340 Forged H Beam rods with the ARP 2000 Rod bolts runs about $560. So - the Ti rods are about $400 more - plus the upcharge on the pistons.
OK - let's look at Crankshafts. The standard weight 4340 Forged steel Scat crank for a Gen 1 SBC weighs in at about 48 Lb and runs about $690. The lightweight 4340 Forged Steel Crank for the same Gen SBC is about 8 Lb lighter and runs about $950. So - for $300 more ($100 less than the lighter rods) you save about 8 lb of rotating weight.
If you look at the cost of a standard weight flywheel - it looks like a nice standard 168 tooth steel flywheel for a SBC weighs about 30 - 33 Lb and will run about $225. A lightweight flywheel will weigh in right around 15.5 Lb - 16 Lb and look like they run about $450 - $500.
So - for less than the cost delta between the Ti Rods and the custom pistons - you can upgrade to the lightweight crank and a lightweight flywheel, and save on the order of 22 Lb or rotating weight.
To me - if you're concerned about the weight of the reciprocating / rotating parts of the motor - the lightweight crank and the lightweight flywheel make a lot more sense than the lighter rods. Yes - if you're going to be revving the daylights out of the motor - the lighter weight rods do buy you some things - but not all that many street motors see the super high revs where the rod weight really matters. And remember - the valvetrain typically give you more problems with high revs than the reciprocating assy - so if you're going to spin the motor to the stratosphere - plan on spending lots more $$$ on valve springs, and either top of the line hydraulic roller lifters - or more likely solid roller lifters ...
#37
Yes Ti really isn't any stronger than steel which is greatly misunderstood. And at best it's only 15% lighter than steel. Now Al is half the weight of steel but has only 1/4 the strength.Each material has it's own characteristics for deformation. As far as I know top fuel still uses only Al rods where durability is not as great an issue as in a endurance racer.
If I understand things correctly - on the Top Fuel and Funny cars (both running on nitromethane ) the aluminum rods have another advantage - the lower Youngs Modulus of Aluminum (think ductility) lets the rods absorb a little bit of the loads when those motors detonate... (I've read somewhere where even if both magnetos fail anywhere near half track - or later - on a Top Fuel motor - and there is no spark - the car will happily run to the finish line - with minimal to no loss in power. Supposedly the only way to shut down a top fuel motor is to kill the fuel supply...
Something else I recall from D. Vizard is the lighter rotating assembly rev's faster more than it increases max RPM. Max RPM is usually limited by the cam and valvetrain more than the rotating assembly weight.
.
If I understand things correctly - on the Top Fuel and Funny cars (both running on nitromethane ) the aluminum rods have another advantage - the lower Youngs Modulus of Aluminum (think ductility) lets the rods absorb a little bit of the loads when those motors detonate... (I've read somewhere where even if both magnetos fail anywhere near half track - or later - on a Top Fuel motor - and there is no spark - the car will happily run to the finish line - with minimal to no loss in power. Supposedly the only way to shut down a top fuel motor is to kill the fuel supply...
Something else I recall from D. Vizard is the lighter rotating assembly rev's faster more than it increases max RPM. Max RPM is usually limited by the cam and valvetrain more than the rotating assembly weight.
.
#38
Le Mans Master
Member Since: Oct 2002
Location: Las Vegas - Just stop perpetuating myths please.
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Yea I've seen video of the top fuel motors getting tested for the maximum amount of fuel that can enter the cylinder chamber w/o hydro locking. Its almost scary how much fuel they cram into a cylinder and still get it to burn. I read top fuel is at the unbelievable 11,000hp level nowdays.
#39
Safety Car
.16/.28 = .57 so by mass TI is 43% lighter. It is 20% weaker by mass so if you figure 20% more volume of TI it comes out to 20% lighter for the same strength as steel.