TPI Supercharger longevity/feedback


Say you ran 5-6 lbs boost, what kind of longevity are you guys getting out of these setups? How often do you need to rebuild them?
Any heating issues, regrets? If you had to do it over what would you do differently or just stay NA?
I may be having to dump my A body and keep a cheaper toy but no way this TPI 350 is gonna keep me satisfied.
If I could make it an honest 12 sec car and pass smog that would suffice I guess.
but I would run 12 psi or so of boost
set up correctly (with enough fuel pump, big injectors, and water/meth inj) a stock bottom end will last a long time
i know because im doing it. On my 93 lt1
can even go e85 for more power and safety (detonation resistance), if the fuel system can handle it
Say you ran 5-6 lbs boost, what kind of longevity are you guys getting out of these setups? How often do you need to rebuild them?
Any heating issues, regrets? If you had to do it over what would you do differently or just stay NA?
This is a hot air kit from Vortech, at 6PSI intercoolign isn't even needed. However, I did find that even with the booster pump at 43.5PSI static pressure my 22lb Bosch 3s were going to 100%DC under boost. So, there is not a lot more there. With a 1 degree per pound of boost strategy, and a little doctoring, I don't see knock counts very frequently on 93pump gas.
I have turned my AFPR up to 50psi static and am working the VE tables now. The boost-pump and FMU still provides fuel at 56PSI so we will see how it goes.
I say that to say this. Under normal driving conditions I barely ever see any levels of boost, I am not getting any knock, and I wouldn't see why it wouldn't live as long as you would expect a stock set up to last if you are just street driving it. However, without an injector change, you can do the math, rule of thumb calculators say that supports around 325 crank HP. However, if you are building a 383 and can go with bigger injectrors, keep the timing sane, I don't see why you can't get a 12 sec. pass on a relatively safe boost level/tune.
Last edited by KyleF; Aug 2, 2020 at 11:04 AM.


Not trying to make it super fast just maybe surprass the 500 lb mark;enough to be fun
May look into seeing if I could convert an LT1 intake and make everything work for smog not so sure.
Last edited by cv67; Aug 2, 2020 at 10:46 AM.


Dont think the LT1 intake will work, EGR, switch and all that has to be moved, monkeyed with. Wont pass visual so Ill stick with the TPI.
Dont think the LT1 intake will work, EGR, switch and all that has to be moved, monkeyed with. Wont pass visual so Ill stick with the TPI.
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It is however very fun. You still have the low Torque from the TPI and you carry that to the shift point. It does not hit a wall like TPIs usually feel like.
Last edited by KyleF; Aug 4, 2020 at 03:42 PM.
It is however very fun. You still have the low Torque from the TPI and you carry that to the shift point. It does not hit a wall like TPIs usually feel like.
Boost is back pressure. It's not, in and to itself, what will break anything. Too much torque, too much RPM, or knock is what causes engines to fail related to boost. You made reference to 450hp is safe. Well, maybe, depends on what RPM, but in that theory, I agree. As long as you stay with force levels the bottom end can handle, in an RPM range your valve train can handle, and a safe tune with no knock. You should be safe. Don't forget that boost also reduces valve seat pressure (Boost pressure over valve area results in a force working against your valve spring), too much boost coupled with too much RPM and valve float will show up early. I see absolutely no reason why a 6-8PSI kit wouldn't live forever on a street driven SBC as long as the tune is right.
Side note: My current 6PSI kit only sees 5PSI now. I read an article from Hot Rod (I think, maybe Super Chevy), where they put this same kit on a 305 and did some testing. It ran higher boost than it would have been capable of making on a 350/383. I think they were seeing 8-10. My 350 has been opened up with headers, increased ratio roller rockers, no cat, and flow through exhaust. So, it breathes a bit better. Then the trans has a shift kit, turning an aluminum driveshaft, and 3.45s out back allowing it to accelerate better. All that together shows a hair over 5PSI max boost.
What I have seen is the factory AE is not capable of keeping up with the extra hit of air when the re-circulation valve snaps closed. I am still working on that in my tune, I definitely get a quick lean spike that I am working on getting out without causing bogging.
Last edited by KyleF; Aug 4, 2020 at 08:14 PM.
Boost is back pressure. It's not, in and to itself, what will break anything. Too much torque, too much RPM, or knock is what causes engines to fail related to boost. You made reference to 450hp is safe. Well, maybe, depends on what RPM, but in that theory, I agree. As long as you stay with force levels the bottom end can handle, in an RPM range your valve train can handle, and a safe tune with no knock. You should be safe. Don't forget that boost also reduces valve seat pressure (Boost pressure over valve area results in a force working against your valve spring), too much boost coupled with too much RPM and valve float will show up early. I see absolutely no reason why a 6-8PSI kit wouldn't live forever on a street driven SBC as long as the tune is right.
Side note: My current 6PSI kit only sees 5PSI now. I read an article from Hot Rod (I think, maybe Super Chevy), where they put this same kit on a 305 and did some testing. It ran higher boost than it would have been capable of making on a 350/383. I think they were seeing 8-10. My 350 has been opened up with headers, increased ratio roller rockers, no cat, and flow through exhaust. So, it breathes a bit better. Then the trans has a shift kit, turning an aluminum driveshaft, and 3.45s out back allowing it to accelerate better. All that together shows a hair over 5PSI max boost.
What I have seen is the factory AE is not capable of keeping up with the extra hit of air when the re-circulation valve snaps closed. I am still working on that in my tune, I definitely get a quick lean spike that I am working on getting out without causing bogging.
I'm not all that familiar with forced induction but the principles still seem to be governing engineering crap I learned over the years...
And I feel you with AE, even on mine there are certain areas where if you mash it it dips lean. But i can't help it with wet flow.... there will always be a smidgen of it in mine.
Last edited by 84 4+3; Aug 4, 2020 at 05:25 PM.


Unless heads are in budget at the time I may just port the stockers..
Car came with a new Edelbrock base and SLP runners I ported many years ago..outsides are all polished to boot so that saves $.
Last edited by cv67; Aug 5, 2020 at 11:33 AM.
As long as it is part of a kit you will not run into problems, depending on your milage blowby (combustion gasses bypassing the piston pressurising the crankcase) can become a problem forcing oil out of your seals and dipstick tube. You need to block your vacuum to rocker cover and PCV.
I did rebuild my engine at 170,000 miles mainly due to oil leaks from excessive blowby, plus wanting to run more boost requiring forged pistons rods and crank.
As long as it is part of a kit you will not run into problems, depending on your milage blowby (combustion gasses bypassing the piston pressurising the crankcase) can become a problem forcing oil out of your seals and dipstick tube. You need to block your vacuum to rocker cover and PCV.
I did rebuild my engine at 170,000 miles mainly due to oil leaks from excessive blowby, plus wanting to run more boost requiring forged pistons rods and crank.
8 psi was what i was running on the standard engine.
Boost level on vortech v1 was governed by crank pulley size limitation to crossmember, had to modify the crossmember so i could fit a larger crank pulley to run more boost with the vortech step up gearing limitation.
I’m running a bone stock (internally) 1990 L98 in my vette with a single GT45 turbo at 11psi making 360rwhp and 550ftlbs. It’s fun. It’s tuned very conservatively on a microsquirt EFI with good cooling and I expect it to last indefinitely in this form
Bone stock bottom end (crank/rods/bolts/pistons/bearings/rings and ring gap)
Big cam, 10.2:1 compression, good flowing heads, pump gas - blow thru carb, 16+psi, 6,800rpm, almost 30° timing, and gap insurance on top of that.
Keep the charge air cool (water/meth injection), feed her lots of fuel (10:1 AFR) and give her hell.


I only wish....with ca smog we are strangled. 383 and tiny cam/heads if were lucky, SC with carb # maybe
Would help crutch this crappy 2xx gear, hate it but not putting a rearend in it.












