C4 Tech/Performance L98 Corvette and LT1 Corvette Technical Info, Internal Engine, External Engine

Copper Shavings on the block

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Old Dec 2, 2002 | 03:02 PM
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Default Copper Shavings on the block

Hey guys,

I have my heads off and there are copper shavings, not a lot, but some that are on the block underneath where the intake manifold sits.

This has to be bad. I'm guessing it's my bearings in the engine, right?

I am being told by a local shop that I need to completely drop the block and replace the bearings in the engine. I really didn't notice any problems except the head gasket being blown.

The head gasket was blown in part because the car overheated big-time. There was a leak in the coolant system and my gauges didn't read it correctly. So we're talking probably way over 300 degrees. And I'm hearing from this shop that because of the extreme heat, the oil loses its viscosity and you pretty much have metal to metal, and that's where the copper shavings are coming from.

Does it sound like this guy is telling me the right story? The shavings are not extreme, but they are noticable all around the lifters. Some of you more experienced gentlemen probably know exactly what this is.

TIA,

Shayne
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Old Dec 2, 2002 | 03:06 PM
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Well the only place I can think of copper are the bearings like you mentioned. :( And if you're seeing actual shavings, that isn't good. Normally in the oil you'll get some shiny metallic stuff on the surface.

Everything but the camshaft bearings (which have the lease stresses on them) can be replaced with the engine still in the car. It would be a bitch laying on your back, but can and has been done.
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Old Dec 2, 2002 | 07:29 PM
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Default Re: (scorp508)

And if you're seeing actual shavings, that isn't good. Normally in the oil you'll get some shiny metallic stuff on the surface.
It's actually not real shavings, I just didn't have a better word for it. Maybe 'A slight shiny copper residue" would have been better wording.

I can get access to a hydraulic lifter since my brother in law is the service manager at a dealership. Maybe this would be the easiest route. We'll see!

How much residue can you have before it's really bad? I mean, is a little tiny layer all around the lifters OK? Or if I see any at all it's time to do something about it immediately?
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Old Dec 2, 2002 | 07:38 PM
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Copper is the last layer of defence in a bearing. This means all of your babbit material has worn away. :( Not a good thing. I would investigate immediately. If you get can the car so that you can stand directly under it the job would be easier. Still mega messy from oil dripping on you forever and a day, but better.
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Old Dec 2, 2002 | 07:40 PM
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Default Re: (scorp508)

Well scorp508, thanks for all of your quick prompt replies. I'm thinking that I might just drop the engine and take it down to a place where I can work on it. Bummer dude!

Thanks again,
Shayne
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Old Dec 2, 2002 | 07:45 PM
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Default Re: (sspackman)

Has the engine had work done on it before? Has someone replaced the lifter guides? i.e. Installed lifter sleeves?
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Old Dec 2, 2002 | 07:48 PM
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Default Re: (ZylaRace)

Has the engine had work done on it before? Has someone replaced the lifter guides? i.e. Installed lifter sleeves?
Good question. The answer is 'I have no idea.' When I bought the car, it didn't have much paperwork with it. But the price off-set it and I've had the car for over 2 1/2 years and it's been pretty good to me.

With it going to be this torn down, I'm assuming all of the things that you have mentioned would need to be replaced?
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Old Dec 2, 2002 | 09:40 PM
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Default Re: (sspackman)

Have you dumped the oil? Bad bearings will make the oil look like your panning for gold! When you drop the pan everything will look like glittler.
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Old Dec 3, 2002 | 05:46 PM
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Default Re: (RichS)

D'oh!

Depending on how much water went through it, you very well may have hosed the bearings. If you have your last oil filter, cut the bad boy open and poke through the folds of the filter element.

On an aside, I hope you dont have Al heads, b/c if you do.. theyre probably toast :(. It doesnt take much for Al to lose its heat treat, and after that it'll likely pop head gaskets now and again. Even worse, the material seperating the center two chambers can get over heated from the two exh ports & end up blowing out & chipping away at the block, trashing it in the process. Thats an extreme case.. but I've seen bowtie blocks with over .200" blown out from crossfire :eek:

If they are Al, have the hardness of the deck between those two chambers checked. If theyre soft, throw them away, b/c by the time you pay to re-heat treat them, and then to remachine every surface, you'll have quite a bit of $ tied up in them.

Good luck!

-Phil
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Old Dec 3, 2002 | 06:03 PM
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Default Re: (SkarodoM)

Generally the lifter bores are not touched during a rebuild. Most times they are overlooked, or don't need work. It is mainly done on exotic drag engines. (Less friction)

Someone may have used the sprayon copper head gasket film (Permatex). That would be a long shot, but it is ment to be used on Alu heads. Other than that, it would be very difficult for the bottom end bearings to get into the oil and get into the lifter galley. Maybe they got in from the heads? (But there is no copper up there anyway?)

Difficult to say from here. Maybe post a pic?
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Old Dec 3, 2002 | 07:50 PM
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Default Re: (ZylaRace)

Generally the lifter bores are not touched during a rebuild. Most times they are overlooked, or don't need work. It is mainly done on exotic drag engines. (Less friction)

Someone may have used the sprayon copper head gasket film (Permatex). That would be a long shot, but it is ment to be used on Alu heads. Other than that, it would be very difficult for the bottom end bearings to get into the oil and get into the lifter galley. Maybe they got in from the heads? (But there is no copper up there anyway?)

Difficult to say from here. Maybe post a pic?
That is what I was wondering, where did the copper come from? Sorry to hear you're still having trouble getting your vette back together. I hope you get it worked out the way you would like. :cheers:

J :seeya
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Old Dec 10, 2002 | 07:59 PM
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Default Re: (JCAIRE2)

Generally the lifter bores are not touched during a rebuild. Most times they are overlooked, or don't need work. It is mainly done on exotic drag engines. (Less friction)

Someone may have used the sprayon copper head gasket film (Permatex). That would be a long shot, but it is ment to be used on Alu heads. Other than that, it would be very difficult for the bottom end bearings to get into the oil and get into the lifter galley. Maybe they got in from the heads? (But there is no copper up there anyway?)

Difficult to say from here. Maybe post a pic?

That is what I was wondering, where did the copper come from? Sorry to hear you're still having trouble getting your vette back together. I hope you get it worked out the way you would like. :cheers:

J :seeya
Thanks guys, I'm sure I'll get this back together. It's going to take a little while but I'm happy to work on it and take my time. It's actually been quite fun to work on (surprisingly). It's just like a big Erector set. Today I took the engine out and mounted it on an engine stand. I'm going to go clear through it and make sure that I'm putting a quality engine back in the car. We'll see how that goes!

Thanks for your concern. You guys are all getting me through this and I'm learning heaps. I appreicate it more than you know.

Shayne
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Old Dec 10, 2002 | 08:51 PM
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Default Re: (sspackman)

Good to hear sspackman. Since you have the block out of the car, have you decided to do anything else to it? Are you going to do a full tear-down? Just curious as to what your plans are for the engine now that you have pulled it completely out. Did you get a chance to determine the source of the shavings? Sorry for all the questions, just nosey :lol: :yesnod: :lol:

Keep us posted. I might be moving to Salt Lake next summer, my girlfriend wants to go to grad school out there, and I want to cruise Utah's wide open spaces. We went all throughout Utah on spring break last semester and we both love it.

Good luck!

J :seeya
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Old Dec 10, 2002 | 09:32 PM
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Default Re: (JCAIRE2)

Good to hear sspackman. Since you have the block out of the car, have you decided to do anything else to it? Are you going to do a full tear-down? Just curious as to what your plans are for the engine now that you have pulled it completely out. Did you get a chance to determine the source of the shavings? Sorry for all the questions, just nosey :lol: :yesnod: :lol:

Keep us posted. I might be moving to Salt Lake next summer, my girlfriend wants to go to grad school out there, and I want to cruise Utah's wide open spaces. We went all throughout Utah on spring break last semester and we both love it.

Good luck!

J :seeya
Hey man!

Just got the flex plate off of it, that's it so far. I'll determine where the shavings came from hopefully sometime this week. Looks like I need to get a dampner puller to start...

I'm toying with the idea of getting a new short block. Since I don't know the clearances of this and am not keen to the idea of re-doing the whole cam shaft and lifters to get a roller-rocker setup, I might just trade mine in and get a better one with a warranty. I decided I want to have rollers instead of rockers, and as long as I'm going that far I thought I might as well do the block.

My uncle who is president of the Cache Valley Cruisers here in Utah said that he would probably check Edlebrock for new short blocks. What do you think? I want to spend around 2K on this project, maybe $2500. I'm just not sure where to go yet.
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Old Dec 10, 2002 | 09:39 PM
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Default Re: (RichS)

Have you dumped the oil? Bad bearings will make the oil look like your panning for gold! When you drop the pan everything will look like glittler.
Hi Rich,

I dumped the oil this last time, but I usually just let Jiffy Lube do it for $4 more than I can do it myself. The oil coming out now doesn't seem to have any glitter to it at all. This might indicate that the damage was done some time ago and I've just been driving it that way since I received a new oil change. What I didn't know before that I know now is that when an engine overheats, it damages the oil which in turn makes it lose it's viscosity, effectively turning it into 'water'. I'm sure that this happened sometime last July when I overheated really bad.

Thanks everyone for your replies! :seeya
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